Installation [12/2012 - ]: Procedure

1. Install a new No. 3 fuel tank protector to the fuel tank assembly.

1. Install the breather tube sub-assembly to the fuel tank assembly and connect the quick connector.

   Refer to PRECAUTION [12/2012 - ]

1. Install the 3 fuel tube grommets to the fuel tank assembly.

1. Install the No. 5 fuel tube clamp to the fuel tank assembly.

1. Install the No. 3 fuel tube clamp to the fuel tank assembly.

1. Install the fuel tank main tube sub-assembly and attach the 5 clamps.

See step  1

See step  1

See step  2

See step  3

1. Set the fuel tank assembly on an engine lifter with attachments.
2. Lift up the engine lifter.
3. Attach the wire harness to the 3 clamps.
4. Connect the fuel pump connector and sender gauge connector.
   NOTE:

   Be careful not to cut the wiring.

5. Install the No. 1 fuel tank band sub-assembly with the 2 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

6. Install the No. 1 fuel tank band sub-assembly LH with the 2 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

7. Install the No. 2 fuel tank band sub-assembly with the 2 bolts.

   Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

8. Attach the 3 wire harness clamps and connect the connector.

1. Connect the breather tube sub-assembly to the fuel tank filler pipe.

   Refer to PRECAUTION [12/2012 - ]

1. Attach the hose clamp and fuel tank vent hose sub-assembly.

1. Connect the fuel tank to filler pipe hose to the fuel tank assembly and tighten the hose clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Range
   *2	Stopper
   *3	Protrusion
   *a	Top of Vehicle
   *b	Bottom of Fuel Tank

   HINT: 

   Make sure the hose clamp is oriented as shown in the illustration.

1. Install the fuel hose protector to the fuel tank to filler pipe hose and attach the claw.

1. Connect the fuel tank to canister tube sub-assembly.

   Refer to PRECAUTION [12/2012 - ]

1. Connect the fuel tank main tube sub-assembly.

   Refer to PRECAUTION [12/2012 - ]

1. Install the No. 1 floor under cover with the 2 nuts and attach the clip.

1. Install the No. 1 fuel tank protector with the nut and attach the 3 clips.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

1. for Type A:

   Install the front floor cover and attach the 4 clips.

2. for Type B:

   Install the front floor cover and attach the 5 clips.

3. Install the bolt and nut.

   for bolt 

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   for nut 

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

1. Connect the parking brake cable with the 2 bolts.

   Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

See step  9