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Home >> Toyota >> 2015 >> RAV4 LE, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake / Exhaust System (2AR-FE) (Service Information) (Except Hybrid) >> Exhaust Manifold & Catalytic Converter >> Removal [12/2012 - ] >> Procedure

Removal [12/2012 - ]: Procedure

  1. REMOVE GENERATOR ASSEMBLY 

    Refer to REMOVAL [12/2012 - ]

  2. REMOVE FRONT EXHAUST PIPE SUB-ASSEMBLY 
    1. GTY313884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Disconnect the heated oxygen sensor connector.

    2. Remove the 4 bolts, 2 compression springs and front exhaust pipe sub-assembly.
      GTY360871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the gasket from the front exhaust pipe sub-assembly.
    4. Remove the gasket from the exhaust manifold converter sub-assembly.
  3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE 

    Refer to PROCEDURE - Step 8

  4. REMOVE RADIATOR HOSE CLAMP 

    Refer to PROCEDURE - Step 15 [12/2012 - 10/2015] , or refer to PROCEDURE - Step 15 [10/2015 - 08/2017] , or refer to PROCEDURE - Step 15 [08/2017 - ]

  5. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) 

    Refer to PROCEDURE - Step 2

  6. REMOVE MANIFOLD STAY 
    1. GTY311902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the bolt, nut and manifold stay.

  7. REMOVE NO. 2 MANIFOLD STAY 
    1. GTY311908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the bolt, nut and No. 2 manifold stay.

  8. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. GTY314167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator.

  9. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. GTY314618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 bolts and No. 2 exhaust manifold heat insulator.

  10. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY 
    1. GTY374610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 5 nuts in the sequence shown in the illustration, and then remove the manifold converter sub-assembly and gasket.

  11. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR 
    1. GTY314615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 4 bolts and No. 1 manifold converter insulator.

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