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Home >> Toyota >> 2015 >> Prius C One >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System (Diagnostic Codes (P2511-149 - U0424-537) & Circuit Tests) >> Hybrid Control System >> DTC P3110-223: HV Main Relay [12/2014 - ] >> Procedure

DTC P3110-223: HV Main Relay [12/2014 - ]: Procedure

  1. INSPECT RELAY (IGCT) 
    1. Remove the IGCT relay from the No. 2 engine room relay block and No. 2 junction block assembly.
    2. Measure the resistance according to the value(s) in the table below.
      GTY318853Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Auxiliary battery voltage is not applied between terminals 1 and 2 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *1 IGCT Relay
    3. Install the IGCT relay.

    NG → REPLACE RELAY (IGCT) 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - NO. 2 ENGINE ROOM RELAY BLOCK AND NO. 2 JUNCTION BLOCK ASSEMBLY) 
    1. Remove the IGCT relay from the No. 2 engine room relay block and No. 2 junction block assembly.
    2. Disconnect connector A38 and A39 from the hybrid vehicle control ECU.
    3. Measure the voltage according to the value(s) in the table below.
      GTY478622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IGCT relay
      *a Rear view of wire harness connector
      (to Hybrid Vehicle Control ECU)
      - -

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      A39-4 (+B1), A38-1 (+B2) or 5 (IGCT relay) - Body ground Ignition switch off Below 1 V
    4. Install the IGCT relay.
    5. Connect the hybrid vehicle control ECU connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   3 

  3. REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  COMPONENTS [12/2014 - ]