LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2015 >> Prius C One >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System (Diagnostic Codes (P2511-149 - U0424-537) & Circuit Tests) >> Hybrid Control System >> Circuit Tests >> Pattern Select Switch EV Mode Circuit [12/2014 - ] >> Procedure

Pattern Select Switch EV Mode Circuit [12/2014 - ]: Procedure

  1. ASK ABOUT VEHICLE CONDITION 
    1. Check if a buzzer sounded and a message was displayed on the multi-information display when attempting to enter EV drive mode.

      Result

      Result Proceed to
      No buzzer sounded and no message was displayed on multi-information display. A
      A buzzer sounded and a message was displayed on multi-information display. B

      HINT: 

      If a buzzer sounds and a message is displayed on multi-information display, one or more of the EV drive mode entry conditions have not been met. Check that all of the EV drive mode entry conditions have been met before pressing the EV drive mode switch (pattern select switch assembly).

    B → COMPLETED 

    A: Go to next step 

  2. READ VALUE USING TECHSTREAM (CAN BUS CHECK) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON (IG).
    3. Enter the following menus: System Select / CAN Bus Check.

      Result

      Result Proceed to
      All of the ECUs and sensors that are currently connected to the CAN communication system are displayed. A
      None of the ECUs and sensors that are currently connected to the CAN communication system are displayed, or some of them are not displayed. B
    4. Turn the ignition switch off.

    B → See step   10 

    A: Go to next step 

  3. CHECK DTC OUTPUT (HEALTH CHECK) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON (IG).
    3. Enter the following menus: System Select / Health Check.
    4. Check DTCs.
      RESULT

      Result Proceed to
      No DTCs are output. A
      DTCs are output. B
    5. Turn the ignition switch off.

    B → GO TO DTC CHART. Refer to  DIAGNOSTIC TROUBLE CODE TABLE [12/2014 - ]  . 

    A: Go to next step 

  4. PERFORM ACTIVE TEST USING TECHSTREAM (INDICAT. EV MODE) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON (READY).
    3. Enter the following menus: Body Electrical / Combination Meter / Active Test / Indicat. EV Mode.
    4. Perform the "Indicat. EV Mode" Active Test.

      OK

      The EV mode indicator light comes on or blinks.

    5. Turn the ignition switch off.

    NG → See step   11 

    OK: Go to next step 

  5. READ VALUE USING TECHSTREAM (EV REQUEST, EV SWITCH) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON (IG).
    3. Enter the following menus: Powertrain / Hybrid Control / Data List / EV request, EV Switch.
    4. Read the value displayed on the Techstream.
      Tester Display Measurement Item/Range Normal Condition
      EV request EV drive mode transition availability/
      ON or OFF
      In EV drive mode: ON
      EV Switch EV drive mode switch (pattern select switch assembly) condition/
      ON or OFF
      EV drive mode switch (pattern select switch assembly) being pushed and held: ON

      Result

      Result Proceed to
      The Techstream display changes according to the EV drive mode switch (pattern select switch assembly) operation. A
      The Techstream display does not change according to the EV drive mode switch (pattern select switch assembly) operation. B
    5. Turn the ignition switch off.

    B → See step   6 

    A → See step   13 

  6. INSPECT EV DRIVE MODE SWITCH (PATTERN SELECT SWITCH ASSEMBLY) 
    1. Remove the EV drive mode switch (pattern select switch assembly). Refer to COMPONENTS [12/2014 - ] .
    2. Measure the resistance according to the value(s) in the table below.
      GTY335070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      G63-4 (S) - G63-1 (E) EV drive mode switch (pattern select switch assembly) being pushed and held Below 1 Ω
      EV drive mode switch (pattern select switch assembly) not pushed 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (EV Drive Mode Switch (Pattern Select Switch Assembly))
    3. Install the EV drive mode switch (pattern select switch assembly).

    NG → See step   9 

    OK: Go to next step 

  7. CHECK HARNESS AND CONNECTOR (EV DRIVE MODE SWITCH (PATTERN SELECT SWITCH ASSEMBLY) - BODY GROUND) 
    1. Disconnect connector G63 from the EV drive mode switch (pattern select switch assembly).
    2. Measure the resistance according to the value(s) in the table below.
      GTY324997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Condition Specified Condition
      G63-1 (E) - Body ground Always Below 1 Ω
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to EV Drive Mode Switch (Pattern Select Switch Assembly))
    3. Connect the EV drive mode switch (pattern select switch assembly) connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  8. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - EV DRIVE MODE SWITCH (PATTERN SELECT SWITCH ASSEMBLY)) 
    1. Disconnect connector G58 from the hybrid vehicle control ECU.
    2. Disconnect connector G63 from the EV drive mode switch (pattern select switch assembly).
    3. Measure the resistance according to the value(s) in the table below.
      GTY479390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Condition Specified Condition
      G58-15 (EVSW) - G63-4 (S) Always Below 1 Ω
      G58-15 (EVSW) or G63-4 (S) - Body ground Always 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *a Rear view of wire harness connector
      (to Hybrid Vehicle Control ECU)
      *b Front view of wire harness connector
      (to EV Drive Mode Switch (Pattern Select Switch Assembly))
    4. Connect the EV drive mode switch (pattern select switch assembly) connector.
    5. Connect the hybrid vehicle control ECU connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   12 

  9. REPLACE EV DRIVE MODE SWITCH (PATTERN SELECT SWITCH ASSEMBLY). Refer to  COMPONENTS [12/2014 - ] 
  10. GO TO CAN COMMUNICATION SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2014 - ] 
  11. REPLACE COMBINATION METER ASSEMBLY. Refer to  COMPONENTS [12/2014 - ] 
  12. REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  COMPONENTS [12/2014 - ] 
  13. CHECK FOR INTERMITTENT PROBLEMS. Refer to  CHECK FOR INTERMITTENT PROBLEMS [12/2014 - ]