Removal [12/2014 - ]

PRECAUTION
Refer to PRECAUTION [12/2014 - 05/2015]
REMOVE SERVICE PLUG GRIP
Refer to REMOVAL [12/2014 - ]
REMOVE REAR SEAT CUSHION ASSEMBLY . Refer to REMOVAL [12/2014 - ] - Step 8
REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY
1. Remove the 4 bolts and rear seat cushion leg sub-assembly.
  
  Fig 1: Identifying Bolts And Rear Seat Cushion Leg Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INVERTER TERMINAL COVER See step 5
REMOVE INVERTER COVER See step 6
CHECK TERMINAL VOLTAGE See step 7
INSTALL INVERTER COVER See step 12
INSTALL INVERTER TERMINAL COVER See step 13
REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT
1. Remove the clip and No. 1 hybrid exhaust duct.
  
  Fig 2: Identifying Clip And No. 1 Hybrid Exhaust Duct
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WIRE HARNESS
1. Disconnect the 2 connectors and clamp.
  
  Fig 3: Identifying Connectors And Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE HYBRID BATTERY SERVICE PLUG COVER
1. Remove the 2 nuts and hybrid battery service plug cover.
  
  Fig 4: Identifying Nuts And Hybrid Battery Service Plug Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY
WARNING: Wear insulated gloves.
1. Remove the bolt and electric vehicle battery plug as shown in the illustration.
  
  Fig 5: Identifying Bolt And Electric Vehicle Battery Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts, 2 nuts and No. 1 hybrid shield sub-assembly.
  
  Fig 6: Identifying Bolts, Nuts And No. 1 Hybrid Shield Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE NO. 2 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY
WARNING: Wear insulated gloves.
1. Disconnect the connector.
  
  Fig 7: Identifying Connector, Bolt And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the bolt and 2 nuts.
3. Disconnect the 3 clamps and remove the No. 2 hybrid vehicle battery carrier bracket sub-assembly.
  
  Fig 8: Identifying Clamps And No. 2 Hybrid Vehicle Battery Carrier Bracket Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BATTERY SMART UNIT
WARNING: Wear insulated gloves.
1. Disengage the 2 claws to remove the wiring harness protector cover from the battery smart unit connector.
  
  Fig 9: Identifying Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the battery smart unit connector.
  
  Fig 10: Identifying Battery Smart Unit Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Insulate the removed terminals with insulating tape.
3. Remove the wiring harness protector from the battery smart unit connector.
  
  Fig 11: Identifying Wiring Harness Protector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the bolt and battery smart unit from the HV battery.
  
  Fig 12: Locating Bolt And Battery Smart Unit From HV Battery
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002