LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2015 >> Highlander XLE, FWD >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts >> Drive Shaft / Propeller Shaft (Service Information) (Except Hybrid) >> Propeller Shaft Assembly >> Disassembly [12/2013 - ] >> Procedure

Disassembly [12/2013 - ]: Procedure

  1. REMOVE PROPELLER SHAFT ASSEMBLY 
    1. Place matchmarks on the propeller shaft assembly and universal joint flange.
      GTY428953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Do not use a punch for the marks.

    2. Remove the 4 nuts, 4 bolts, 4 washers and propeller shaft assembly.
  2. REMOVE INTERMEDIATE SHAFT ASSEMBLY 
    1. Place matchmarks on the rear propeller shaft assembly and universal joint flange.
      GTY444971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Do not use a punch for the marks.

    2. Using a 6 mm hexagon socket wrench, remove the 6 cross groove joint set bolts, 2 universal joint washers and intermediate shaft assembly.
  3. REMOVE NO. 2 CENTER SUPPORT BEARING ASSEMBLY (for Rear Side) 
    1. Place matchmarks on the intermediate shaft assembly and universal joint flange.
      GTY430776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Do not use a punch for the marks.

    2. Using SST and a hammer, release the staked part of the nut.
      GTY440044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
      NOTE:

      Release the staked part of the nut completely, otherwise the threads of the intermediate shaft assembly may be damaged.

    3. Using SST to hold the universal joint flange, remove the nut and washer.
      • SST: 09330-00021 
      GTY426455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
    4. Using SST, remove the universal joint flange from the intermediate shaft assembly.
      GTY447834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09953-04030
        4. 09954-04010
        5. 09955-04061
        6. 09957-04010
        7. 09958-04011
      NOTE:
      • Be careful not to damage the universal joint flange.
      • Do not overtighten the vise.
      • Apply grease to the threads and tip of the center bolt of SST before use.
    5. Remove the No. 2 center support bearing assembly and washer from the intermediate shaft assembly.
  4. REMOVE NO. 2 CENTER SUPPORT BEARING ASSEMBLY (for Front Side) 
    1. Place matchmarks on the intermediate shaft assembly and universal joint flange.
      GTY450509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Do not use a punch for the marks.

    2. Using SST and a hammer, release the staked part of the nut.
      GTY456048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
      NOTE:

      Release the staked part of the nut completely, otherwise the threads of the intermediate shaft assembly may be damaged.

    3. Using SST to hold the universal joint flange, remove the nut and washer.
      • SST: 09330-00021 
      GTY445484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
    4. Using SST, remove the universal joint flange from the intermediate shaft assembly.
      GTY451676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09953-04030
        4. 09954-04010
        5. 09955-04061
        6. 09957-04010
        7. 09958-04011
      NOTE:
      • Be careful not to damage the universal joint flange.
      • Do not overtighten the vise.
      • Apply grease to the threads and tip of the center bolt of SST before use.
    5. Remove the No. 2 center support bearing assembly and washer from the intermediate shaft assembly.
scientia non olet · About LEMON Manuals