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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Service Information) (Hybrid) >> Front Shock Absorber >> Removal [10/2015 - ] >> Procedure

Removal [10/2015 - ]: Procedure

  1. REMOVE FRONT WHEEL 
  2. LOOSEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Loosen the front support to front shock absorber nut.
      GTY320922Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not remove the front support to front shock absorber nut.
      • Loosen the front support to front shock absorber nut only when the front shock absorber with coil spring needs to be disassembled.
  3. SEPARATE FRONT SPEED SENSOR 
    1. Remove the bolt and disconnect the clamp to separate the front speed sensor and front flexible hose from the front shock absorber assembly.
      GTY550478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to separate the front speed sensor from the front shock absorber assembly completely.

  4. SEPARATE FRONT STABILIZER LINK ASSEMBLY 
    1. Remove the nut and separate the front stabilizer link assembly from the front shock absorber assembly.
      GTY550090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the ball joint turns together with the nut, use a wrench to hold the stud bolt.

  5. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING 
    1. Support the front lower No. 1 suspension arm sub-assembly using a jack and wooden block.
      GTY544903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Jack *2 Wooden Block
      Front of the Vehicle - -
    2. Remove the 2 bolts and 2 nuts, and separate the front shock absorber with coil spring (lower side) from the steering knuckle.
      GTY316267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the nuts, keep the bolts from rotating.

    3. Remove the 3 nuts and front shock absorber with coil spring.
      GTY320919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the front speed sensor is completely separated from the front shock absorber with coil spring.

  6. REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Secure SST in a vise.
      GTY560455Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09727-30021 
        1. 09727-00010
        2. 09727-00021
        3. 09727-00031
    2. Attach the arms of SST to the diameter of the front coil spring.
      GTY555976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Correct
      *b Incorrect
      WARNING:
      • Make sure that the front coil spring is installed so that the distance between the upper and lower arms of SST is at the maximum.
      • Make sure that the claws of the arms are securely attached.
    3. Using SST, compress the front coil spring.
      WARNING:
      • If the front coil spring bends during compression, immediately stop compression and reinstall SST.
      • Do not excessively compress the front coil spring so that the coils contact each other.
      • Do not use an impact wrench. It will damage SST.
    4. Confirm that the front coil spring is free and remove the front support to front shock absorber nut.
      GTY607978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WARNING:

      Do not remove the front support to front shock absorber nut when the front coil spring is not free.

  7. REMOVE FRONT SUSPENSION SUPPORT SUB-ASSEMBLY 
  8. REMOVE FRONT SUSPENSION SUPPORT BEARING 
  9. REMOVE FRONT UPPER COIL SPRING SEAT 
  10. REMOVE FRONT UPPER COIL SPRING INSULATOR (Shock Absorber Type A) 
    1. Remove the front upper coil spring insulator from the front shock absorber assembly.
  11. REMOVE FRONT UPPER COIL SPRING INSULATOR (Shock Absorber Type B) 
    1. Disengage the front upper coil spring insulator from the claws of the front shock absorber assembly.
      GTY577334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Upper Coil Spring Insulator
      *a Claw
    2. Remove the front upper coil spring insulator from the front shock absorber assembly.
  12. REMOVE FRONT COIL SPRING 
  13. REMOVE FRONT SPRING BUMPER 
  14. REMOVE FRONT LOWER COIL SPRING INSULATOR 
  15. REMOVE FRONT SHOCK ABSORBER ASSEMBLY