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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System - Diagnostic Codes - (Hybrid) (2 Of 8) >> Hybrid Control System >> DTC P321E-318: All HV Gate Blocking Range/Performance [10/2015 - ] >> Procedure

DTC P321E-318: All HV Gate Blocking Range/Performance [10/2015 - ]: Procedure

  1. CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU ASSEMBLY CONNECTOR) 

    Refer to PROCEDURE - Step 3

    NG 

    CONNECT SECURELY 

    OK 

    See step  2

  2. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR) 

    Refer to PROCEDURE - Step 4

    NG 

    CONNECT SECURELY 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU ASSEMBLY - INVERTER WITH CONVERTER ASSEMBLY) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless otherwise instructed because this may cause a malfunction.

    2. Disconnect the A50 inverter with converter assembly connector.
    3. Disconnect the A68 hybrid vehicle control ECU assembly connector.
    4. Measure the resistance according to the value (s) in the table below.
      GTY545604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear view of wire harness connector
      (to Hybrid Vehicle Control ECU Assembly)
      *2 Front view of wire harness connector
      (to Inverter with Converter Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition
      A68-12 (HSDN) or A50-40 (HSDN) - Body ground and other terminals Power switch off 10 kΩ or higher
      A68-12 (HSDN) - A50-40 (HSDN) Power switch off Below 1 Ω
    5. Reconnect the A68 hybrid vehicle control ECU assembly connector.
    6. Reconnect the A50 inverter with converter assembly connector.

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK 

    See step  4

  4. CHECK INVERTER WITH CONVERTER ASSEMBLY 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless otherwise instructed because this may cause a malfunction.

    2. Disconnect the A50 inverter with converter assembly connector.
    3. Measure the resistance according to the value (s) in the table below.
      GTY541060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Inverter with Converter Assembly)

      Standard Resistance

      Tester Connection Condition Specified Condition
      A50-40 (HSDN) - A50-10 (GND1) Power switch off 2.65 to 3.55 kΩ
    4. Reconnect the A50 inverter with converter assembly connector.

    OK 

    REPLACE HYBRID VEHICLE CONTROL ECU ASSEMBLY 

    (Refer to COMPONENTS [10/2015 - ] )

    NG 

    REPLACE INVERTER WITH CONVERTER ASSEMBLY 

    (Refer to COMPONENTS [10/2014 - ] )