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Reassembly [10/2015 - ]: Procedure

  1. INSTALL FRONT BUMPER REINFORCEMENT 
    1. Install the front bumper reinforcement with the 6 bolts.
      GTY538616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    2. Engage the 4 clamps.
      GTY538615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 2 FRONT BUMPER SUPPORT SPACER SUB-ASSEMBLY 
    1. Engage the guide.
      GTY554572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 front bumper support spacer sub-assembly with the 3 bolts.
      GTY601070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    3. Engage the clamp.
      GTY554571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FRONT BUMPER ENERGY ABSORBER 
    1. Engage the 2 guides to install the front bumper energy absorber.
      GTY538617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 2 FRONT BUMPER STAY LH 
    1. Engage the clip as shown in the illustration.
      GTY369527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the No. 2 front bumper stay LH with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  5. INSTALL NO. 2 FRONT BUMPER STAY RH 

    HINT: 

    Use the same procedure as for the LH side.

  6. INSTALL LOWER NO. 1 RADIATOR GRILLE 
    1. Engage the 4 guides and 19 claws.
      GTY538625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower No. 1 radiator grille with the 2 screws.
      GTY597516Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT BUMPER SUPPORT 
    1. Install the 4 clips.
      GTY538630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front bumper support with the 2 screws.
      GTY538629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL RADIATOR GRILLE 
    1. Engage the guide and 4 claws.
      GTY538620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille to the inner radiator grille with the 4 screws.
      GTY597513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM (w/o Toyota Safety Sense P) 
    1. Engage the 2 pins and 2 claws.
      GTY538627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille (or front panel) emblem with the 2 new spring nuts.
      GTY538626Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM (w/ Toyota Safety Sense P) 
    1. Engage the 2 pins and 2 claws.
      GTY538619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille (or front panel) emblem with the 2 new spring nuts.
      GTY597515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the 8 claws as shown in the illustration.
      GTY538628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the radiator grille sub-assembly with the 2 screws.
      GTY538631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL HOOD TO RADIATOR GRILLE SEAL 
    1. Engage the 16 clips to install the hood to radiator grille seal.
      GTY597552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Toyota Safety Sense P) 

    Refer to PROCEDURE - Step 1

  14. INSTALL FRONT FENDER LINER RETAINER 
    1. Engage the claw to install the front fender liner retainer.
      GTY576917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure for the RH side and LH side.

  15. INSTALL FRONT TURN SIGNAL LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  16. INSTALL FRONT TURN SIGNAL LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  17. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY 
    1. Install the front license plate bracket sub-assembly with the 4 screws.
      GTY538666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002