LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2015 >> 4Runner Trail >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - (Service Information) >> Brake Pedal >> Installation [08/2014 - ] >> Installation [08/2014 - ]

Installation [08/2014 - ]

  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Temporarily install the set bolt.
    2. Install the hydraulic brake booster. Refer to INSTALLATION [08/2014 - ] .
    3. tighten the brake pedal support sub-assembly with the 4 nuts.

      Torque: 14 N*m (145 kgf*cm, 10 ft.*lbf) 

    4. Tighten the brake pedal support reinforcement set bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  2. INSTALL PUSH ROD PIN 
    1. Apply a light coat of lithium soap base glycol grease to the inner surface of the hole in the brake pedal lever.
      Fig 1: Identifying Push Rod Pin
      GTY226901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Lithium soap base glycol grease
    2. Set the master cylinder push rod clevis in place, insert the push rod pin from the left side of the vehicle, and then install a new clip.
      Fig 2: Identifying Master Cylinder Push Rod Clevis
      GTY212065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Apply a light coat of lithium soap base glycol grease to inner surface of the hole in the brake pedal support sub-assembly.
    2. Install the brake pedal return spring to the brake pedal support sub-assembly.
  4. INSTALL STOP LIGHT SWITCH ASSEMBLY 
    1. Install the stop light switch. Refer to INSTALLATION [08/2014 - ] - Step 2 .
    2. Connect the stop light switch connector.
  5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 
    1. Install the lower No. 1 instrument panel airbag assembly. Refer to INSTALLATION [08/2014 - ] .
  6. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION [08/2014 - ] .

  7. BLEED BRAKE SYSTEM  See step  2
  8. CHECK AND ADJUST BRAKE PEDAL 
    1. Check and adjust brake pedal. Refer to ADJUSTMENT [08/2014 - ] .