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Home >> Toyota >> 2015 >> 4Runner TRD Pro >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Lighting System (Exterior) - (Diagnostic Codes & Circuit Tests) >> Lighting System >> Circuit Tests >> Headlight (HI-BEAM) Circuit [08/2014 - ] >> Procedure

Headlight (HI-BEAM) Circuit [08/2014 - ]: Procedure

  1. PERFORM ACTIVE TEST USING TECHSTREAM (DAYTIME RUNNING LIGHT) 
    1. Using the Techstream, perform the Active Test. Refer to DATA LIST / ACTIVE TEST [08/2014 - ] .
      MAIN BODY

      Tester Display Test Part Control Range Diagnostic Note
      Daytime Running Light Running light relay ON/OFF -
      Head Light Hi Running light relay ON/OFF -

      OK

      Running light relay operates (high beam headlights illuminate).

    NG → See step   2 

    OK → See step   6 

  2. CHECK HARNESS AND CONNECTOR (BATTERY - RUNNING LIGHT RELAY) 
    1. Remove the running light relay from the engine room relay block, junction block.
      GTY453557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      Running light relay terminal 6 (+B) - Body ground Always 11 to 14 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Running Light Relay)

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (RUNNING LIGHT RELAY - DRIVER SIDE JUNCTION BLOCK ASSEMBLY) 
    1. Remove the running light relay from the engine room relay block, junction block.
    2. Disconnect the 2C and 2D driver side junction block assembly.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      Running light relay terminal 4 (H) - 2D-24 Always Below 1 Ω
      Running light relay terminal 2 (DRLS) - 2C-37 Always Below 1 Ω
      Running light relay terminal 3 (E) - Body ground Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      Running light relay terminal 4 (H) or 2D-24 - Body ground Always 10 kΩ or higher
      Running light relay terminal 2 (DRLS) or 2C-37 - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   4 

  4. CHECK DRIVER SIDE JUNCTION BLOCK ASSEMBLY 
    1. Remove the driver side junction block assembly. Refer to REMOVAL [08/2014 - ] .
      GTY453090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the main body ECU (multiplex network body ECU) from the driver side junction block assembly.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      2D-24 - A-22 (DIM) Always Below 1 Ω
      2C-37 - A-25 (DRL) Always Below 1 Ω
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Driver Side Junction Block Assembly)
      - -

    NG → See step   8 

    OK: Go to next step 

  5. REPLACE RUNNING LIGHT RELAY 
    1. Replace the running light relay.
    2. Check that the daytime running lights operate normally. Refer to OPERATION CHECK [08/2014 - ] .

      OK

      The daytime running lights operate normally.

    NG → See step   7 

    OK → END (RUNNING LIGHT RELAY WAS DEFECTIVE) 

  6. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE [08/2014 - ] 
  7. REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to  REMOVAL [08/2014 - ] 
  8. REPLACE DRIVER SIDE JUNCTION BLOCK ASSEMBLY. Refer to  REMOVAL [08/2014 - ]