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Home >> Toyota >> 2014 >> RAV4 LE, AWD >> Repair and Diagnosis >> Brakes >> Traction Control >> Brake Control System (Service Information) (Except Hybrid) >> Brake Actuator >> Installation [10/2015 - 08/2016] >> Procedure

Installation [10/2015 - 08/2016]: Procedure

  1. INSTALL BRAKE ACTUATOR WITH BRACKET 
    1. Install the brake actuator with bracket with the 3 nuts.
      GTY575451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      NOTE:
      • Tighten the 3 nuts uniformly in alphabetical order.
      • Be careful not to damage the brake tubes.
    2. Connect the 3 clamps to the brake actuator bracket assembly.
    3. Temporarily install each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.
      GTY546797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a To Front Wheel Cylinder RH
      *b To Front Wheel Cylinder LH
      *c To Rear Wheel Cylinder RH
      *d To Rear Wheel Cylinder LH
      *e From Front Master Cylinder
      *f From Rear Master Cylinder
    4. Using a union nut wrench, tighten each 6 brake lines.
      GTY503039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length

      Specified tightening torque 

      Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [12/2012 - ]

      • When using a union nut wrench (fulcrum length of 22 mm (0.8661 in.)) + torque wrench (fulcrum length of 162 mm (6.3779 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)
    5. Connect the clamp to the brake actuator bracket assembly.
      GTY507900Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the wire harness connector to the brake actuator assembly, and then push up the lock lever to apply the lock.
      NOTE:
      • Before connecting the wire harness connector, make sure that the surfaces of the wire harness connector are free of foreign matter.
      • After connecting the wire harness connector, make sure that the lock lever is securely locked.
  2. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to INSTALLATION [12/2012 - ]

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Refer to INITIALIZATION [10/2015 - 08/2016] ).

  4. BLEED BRAKE SYSTEM 

    Refer to BLEEDING [12/2012 - ]

  5. INSPECT BRAKE ACTUATOR WITH TECHSTREAM 

    Refer to ON-VEHICLE INSPECTION [10/2015 - ]