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Home >> Toyota >> 2014 >> RAV4 EV >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System (Diagnostic Codes (Chg_F076 - U0424-537) & Circuit Tests)) (Electric) >> Hybrid Control System >> DTC P31CE-353: Contactor Cut OFF Relay Stuck ON [09/2013 - ] >> Procedure

DTC P31CE-353: Contactor Cut OFF Relay Stuck ON [09/2013 - ]: Procedure

  1. INSPECT INTEGRATION RELAY (CONTACTOR) 
    1. Remove the integration relay from the No. 1 motor compartment room relay block and junction block assembly.
    2. Measure the resistance according to the value(s) in the table below.
      GTY365403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance

      Tester Connection Condition Specified Condition
      1C-1 - 1B-8 Auxiliary battery voltage is not applied between terminals 1B-6 and 1B-7 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Integration Relay)
    3. Install the integration relay.

    NG → REPLACE INTEGRATION RELAY (CONTACTOR) 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY - BATTERY CONTROL ECU) 
    WARNING:

    Wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair Service Information because this may cause a malfunction.

    2. Remove the integration relay from the No. 1 motor compartment room relay block and junction block assembly.
    3. Disconnect connector h1 from the battery control ECU.
    4. Connect the cable to the negative (-) auxiliary battery terminal.
    5. Measure the voltage according to the value(s) in the table below.
      GTY373831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      1B-8 or h1-7 (CNTB) - Body ground Power switch off Below 1 V
      TEXT IN ILLUSTRATION

      *1 No. 1 Motor Compartment Room Relay Block and Junction Block Assembly
      *a Front view of wire harness connector
      (to Integration Relay)
      *b Front view of wire harness connector
      (to Battery Control ECU)
    6. Disconnect the cable from the negative (-) auxiliary battery terminal.
    7. Install the integration relay.
    8. Connect the battery control ECU connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   3 

  3. REPLACE BATTERY CONTROL ECU (ELECTRIC VEHICLE BATTERY ASSEMBLY). Refer to  REMOVAL [09/2013 - ]