LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2014 >> RAV4 EV >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Lighting System (Exterior) (Diagnostic Codes & Circuit Tests) (Electric) >> Lighting System >> Circuit Tests >> Headlight (HI-BEAM) Circuit [09/2013 - ] >> Procedure

Headlight (HI-BEAM) Circuit [09/2013 - ]: Procedure

  1. PERFORM ACTIVE TEST USING TECHSTREAM (HEADLIGHT) 
    1. Using the Techstream, perform the Active Test. Refer to DATA LIST / ACTIVE TEST [09/2013 - ] .
      MAIN BODY

      Tester Display Test Part Control Range Diagnostic Note
      Head Light Hi Headlight dimmer relay ON/OFF -

      OK

      High beam headlights come on.

    NG → See step   2 

    OK → REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 

  2. INSPECT HEADLIGHT DIMMER RELAY (DRL NO. 1) 
    1. Remove the headlight dimmer relay from the No. 2 motor compartment room relay block and junction block.
      GTY367988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage applied between terminals 1 and 2 Below 1 Ω
      3 - 5 Battery voltage not applied between terminals 1 and 2 10 kΩ or higher

    NG → REPLACE HEADLIGHT DIMMER RELAY (DRL NO. 1) 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (HEADLIGHT DIMMER RELAY [DRL NO. 1] - BATTERY) 
    1. Remove the headlight dimmer relay from the No. 2 motor compartment room relay block and junction block.
      GTY363373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      Headlight dimmer relay terminal 5 - Body ground Headlight dimmer switch in head position 11 to 14 V
      Headlight dimmer relay terminal 1 - Body ground
      Headlight dimmer relay terminal 5 - Body ground Headlight dimmer switch in DRL OFF position Below 1 V
      Headlight dimmer relay terminal 1 - Body ground
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to Headlight Dimmer Relay)

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. CHECK HARNESS AND CONNECTOR (HEADLIGHT DIMMER RELAY [DRL NO. 1] - MAIN BODY ECU) 
    1. Remove the headlight dimmer relay from the No. 2 motor compartment room relay block and junction block.
    2. Disconnect the E16 main body ECU connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      Headlight dimmer relay terminal 2 - E16-3 (DIM) Always Below 1 Ω
      E16-3 (DIM) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   5 

  5. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE [09/2013 - ]