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Home >> Toyota >> 2014 >> Highlander XLE, FWD >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Parking Brake (Service Information) (Except Hybrid) >> Parking Brake Assembly >> Reassembly [12/2013 - ] >> Procedure

Reassembly [12/2013 - ]: Procedure

  1. INSTALL PARKING BRAKE SHOE GUIDE PLATE 
    1. Install the parking brake shoe guide plate with the parking brake shoe guide plate set bolt.
      GTY432488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  2. APPLY HIGH TEMPERATURE GREASE 
    1. Apply high temperature grease to the areas of the parking brake plate which make contact with the shoes as shown in the illustration.
      GTY425529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High Temperature Grease
  3. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN 
    1. for Front Side:
      1. Install the parking brake shoe hold down spring pin.
    2. for Rear Side:
      1. Install the parking brake shoe hold down spring pin.
  4. INSTALL PARKING BRAKE SHOE LEVER 
    1. Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.
      GTY429624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High Temperature Grease
    2. Temporarily install the parking brake shoe lever to the No. 2 parking brake shoe assembly with a new parking brake shoe type C washer.
    3. Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.
      GTY341536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Clearance

      Less than 0.35 mm (0.0138 in.)

      If the clearance is not as specified, replace the parking brake shoe shim with one of the correct size.

      Parking Brake Shoe Shim

      Part No. Shim Thickness
      90564-09184 0.3 mm (0.0118 in.)
      90564-09185 0.6 mm (0.0236 in.)
      90564-09186 0.9 mm (0.0354 in.)
    4. Select a parking brake shoe shim and install it and the parking brake shoe type C washer.
    5. Using a pair of pliers, squeeze together the ends of the parking brake shoe type C washer.
      GTY124162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Check that the parking brake shoe lever moves smoothly.
  5. CONNECT PARKING BRAKE SHOE LEVER 
    1. Using needle-nose pliers, connect the parking brake shoe lever to the No. 3 parking brake cable assembly.
      GTY449418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side) 
    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.
  7. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.
  8. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.
      GTY452529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High Temperature Grease
    2. Install the parking brake shoe adjusting screw set to the No. 1 parking brake shoe assembly and No. 2 parking brake shoe assembly.
      GTY432489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 2 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cup and parking brake shoe hold down compression spring.
      GTY432490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING 
    1. Install the parking brake shoe strut compression spring.
  11. INSTALL PARKING BRAKE SHOE LEVER STRUT 
    1. Install the parking brake shoe lever strut.
    2. Install the No. 1 parking brake shoe assembly.
      GTY449425Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY 
    1. Install the No. 1 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cup and parking brake shoe hold down compression spring.
      GTY432496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Upper Side) 
    NOTE:

    Be sure to install each parking brake shoe return tension spring in the correct position and direction.

    1. for Front Side:
      1. Install the parking brake shoe return tension spring.
    2. for Rear Side:
      1. Install the parking brake shoe return tension spring.
  14. CHECK PARKING BRAKE INSTALLATION 
    1. Check that each part is installed properly.
      GTY430926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A LH Side *B RH Side
      Front of the Vehicle - -
      NOTE:

      There should be no oil or grease on the friction surfaces of the shoe linings or discs.

  15. INSTALL REAR DISC 

    Refer to PROCEDURE - Step 1

  16. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 
  17. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 

    Refer to PROCEDURE - Step 9

  18. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL 

    Refer to ADJUSTMENT [12/2013 - ]

  19. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  20. BED IN PARKING BRAKE SHOES TO DISCS 
    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
    2. Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.
    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.
    4. Repeat this procedure 3 times.
      NOTE:

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.