Reassembly [12/2013 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.

INSTALL SPARK PLUG TUBE

HINT:

When using a new cylinder head sub-assembly, the spark plug tubes must be replaced.

Apply adhesive to a new spark plug tube as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Adhesive

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.

Standard Application Width

1.0 to 3.0 mm (0.0394 to 0.118 in.)

NOTE:

Install the spark plug tube within 3 minutes of applying adhesive.
Be careful not to deform the spark plug tube.
Do not expose the spark plug tube to engine oil for at least 1 hour after installing it.

Using a wooden block and hammer, tap in the spark plug tube.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Cylinder Head Casting Surface

Standard Protrusion Height

112 mm (4.41 in.)

NOTE:

To avoid tapping in the spark plug tube too far, measure the protrusion height while tapping it.

INSTALL CYLINDER HEAD STUD BOLT

Using an E7 "TORX" socket wrench, install the 5 cylinder head stud bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf)

INSTALL NO. 1 STRAIGHT SCREW PLUG

Using a 10 mm hexagon wrench, install 3 new gaskets and the 3 No. 1 straight screw plugs.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf)

INSTALL NO. 2 STRAIGHT SCREW PLUG

Using a 14 mm hexagon wrench, install a new gasket and the No. 2 straight screw plug.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf)

INSTALL VALVE SPRING SEAT
1. Install the valve spring seat to the cylinder head sub-assembly.

INSTALL VALVE STEM OIL SEAL

Apply a light coat of engine oil to new valve stem oil seals.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Intake Valve Stem Oil Seal
*b	Exhaust Valve Stem Oil Seal
*c	Gray
*d	Black

NOTE:

Pay attention when installing the valve stem oil seals. For example, installing an intake valve stem oil seal onto the exhaust side or installing an exhaust valve stem oil seal onto the intake side can cause installation problems later.

HINT:

The intake valve stem oil seals are gray and the exhaust valve stem oil seals are black.

Using SST, push in the valve stem oil seals.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Correct
*b	Incorrect

SST: 09201-41020

NOTE:

Failure to use SST will cause the valve stem seal to be damaged or improperly seated.

INSTALL INTAKE VALVE

Sufficiently apply engine oil to the tip area of the intake valve shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	30 mm (1.18 in.) or more

Install the intake valve, compression spring and valve spring retainer to the cylinder head sub-assembly.
NOTE:
Install the same parts in the same combination to their original locations.

Using SST and wooden blocks, compress the compression spring and install the 2 valve spring retainer locks.

SST: 09202-70020
1. 09202-00010

Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

NOTE:

Be careful not to damage the valve spring retainer.

INSTALL EXHAUST VALVE

Sufficiently apply engine oil to the tip area of the exhaust valve shown in the illustration.

*a	30 mm (1.18 in.) or more

Install the exhaust valve, compression spring and valve spring retainer to the cylinder head sub-assembly.
NOTE:
Install the same parts in the same combination to their original locations.

Using SST and wooden blocks, compress the compression spring and install the 2 valve spring retainer locks.

SST: 09202-70020
1. 09202-00010

Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

NOTE:

Be careful not to damage the valve spring retainer.