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Disassembly [11/2016 - ]: Procedure

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  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 

    See step  2

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disengage the clamp to disconnect the fuel pump harness from the fuel suction plate sub-assembly.
      GTY684841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 fuel pump harness connectors.
    3. Using needle nose pliers, remove the E-ring from the fuel suction plate shaft.
      GTY657532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver with its tip wrapped with protective tape, disengage the claw and clamp, and disconnect the fuel pump filter hose from the No. 1 fuel sub-tank.
      GTY667616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Do not damage the No. 1 fuel sub-tank.

    5. Disengage the 2 claws and remove the fuel suction plate sub-assembly from the No. 1 fuel sub-tank.
      GTY679748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tube
      NOTE:

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

      Refer to PRECAUTION [11/2016 - ]

    6. Remove the spring from the fuel suction plate shaft.
      GTY668439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP FILTER 
    1. Using a screwdriver with its tip wrapped with protective tape, disengage the 3 claws, and remove the fuel pump filter from the fuel filter.
      GTY731066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Pump Filter
      *a Fuel Filter
      *b Protective Tape
      NOTE:
      • Do not damage the fuel filter or fuel pump filter.
      • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

        Refer to PRECAUTION [11/2016 - ]

    2. Disengage the claw to disconnect the fuel pump harness from the fuel pump filter.
      GTY638972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not forcibly pull the fuel pump harness.

      HINT: 

      If it is difficult to disconnect the terminal of the fuel pump harness from the fuel pump filter, push the terminal towards the center of the fuel pump filter while disconnecting it.

  4. REMOVE FUEL PUMP 
    1. Remove the fuel pump from the fuel filter.
      GTY638971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.
      GTY657539Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring and fuel pump spacer from the fuel pump.
      GTY623055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 O-ring
      *2 Fuel Pump Spacer
      *a 5.0 mm (0.197 in.)
      NOTE:

      Be careful not to damage the sealing surface.

      HINT: 

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm (0.0394 in.) diameter) that is formed as shown in the illustration.

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