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Home >> Toyota >> 2014 >> Highlander XLE, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 41 (Fuel System (2GR-FKS) (Service Information) (Except Hybrid)) >> Fuel Pump (For High Pressure) >> Removal [11/2016 - ] >> Procedure

Removal [11/2016 - ]: Procedure

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  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Refer to PRECAUTION [11/2016 - ]

  2. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [11/2016 - ]

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Refer to INITIALIZATION [11/2016 - ]

  4. REMOVE INTAKE MANIFOLD 

    Refer to REMOVAL [11/2016 - ]

  5. REMOVE NO. 2 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 9

  6. REMOVE FUEL PUMP PROTECTOR 
    1. Disengage the clamp to disconnect the fuel tube sub-assembly from the fuel pump protector.
      GTY727095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and fuel pump protector from the cylinder head sub-assembly.
      GTY727094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY 
    1. Disengage the clamp and disconnect the No. 2 fuel tube sub-assembly from the fuel pump assembly.
      GTY739844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [11/2016 - ]

  8. REMOVE FUEL HOSE BRACKET 
    1. Remove the bolt and fuel hose bracket from the cylinder head cover sub-assembly.
      GTY727093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY 
    1. Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.
      GTY727092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the 2 bolts of the fuel pump assembly.
      GTY727091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe RH and fuel pump assembly.
  10. REMOVE FUEL PUMP ASSEMBLY 
    1. Disconnect the fuel pump assembly connector.
      GTY727089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, fuel pump assembly and fuel pump lifter guide from the cylinder head cover sub-assembly.
      GTY739842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the O-ring from the fuel pump assembly.
      GTY696253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the fuel pump lifter assembly from the fuel pump lifter housing.
      GTY668397Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly.
      GTY668396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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