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Home >> Toyota >> 2014 >> Highlander XLE, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 10 (Starting System (W/O Stop And Start) [2GR-FKS] - Service Information - (Except Hybrid)) >> STARTER (w/o Stop And Start System) >> Disassembly [11/2016 - ] >> Procedure

Disassembly [11/2016 - ]: Procedure

WARNING: This page is about a different car, the 2019 Toyota Highlander, 2018 Toyota Highlander, and 2017 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE REPAIR SERVICE STARTER KIT 
    1. Remove the nut and disconnect the field coil lead wire from terminal C.
      GTY191532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While holding the magnet switch to the starter drive housing assembly, remove the 2 screws.
      GTY454118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the magnet switch from the starter drive housing assembly.
    4. Remove the return spring and plunger from the magnet switch.
  2. REMOVE STARTER YOKE ASSEMBLY 
    1. Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.
      GTY687377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Remove the starter commutator end frame assembly from the starter yoke assembly.
      GTY429461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
  4. REMOVE STARTER ARMATURE PLATE 
    1. Remove the starter armature plate from the starter yoke assembly.
      GTY455663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Armature Plate
  5. REMOVE STARTER COMMUTATOR END FRAME COVER 
    1. Using a screwdriver, pry out the starter commutator end frame cover from the starter commutator end frame assembly.
      GTY451981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE STARTER ARMATURE ASSEMBLY 
    1. Secure the starter commutator end frame assembly in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

      GTY425427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap Ring Pliers
    2. Using snap ring pliers, remove the snap ring and washer.
      NOTE:

      Do not drop the starter armature assembly.

    3. Remove the starter armature assembly from the starter commutator end frame assembly.
  7. REMOVE PLANETARY GEAR 
    1. Remove the 3 planetary gears from the starter drive housing assembly.
      GTY173781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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