Reassembly [12/2016 - ]: Procedure

1. Engage the claw.

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2. Engage the clip as shown in the illustration.
3. Install the front bumper stay LH with the bolt.

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   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

HINT: 

Use the same procedure as for the LH side.

1. Install the front bumper reinforcement with the 6 bolts.

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   Torque: 69 N*m (704 kgf*cm, 51 ft.*lbf) 

2. Engage the 2 clamps.

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Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Engage the 2 guides to install the front bumper energy absorber.

HINT: 

Use the same procedure for the RH side and LH side.

1. Clean the installation surface of the No. 1 moulding tape.
   1. Remove any remaining double-sided tape from the front bumper cover.
      NOTE:

      • If there is any foreign matter on the front bumper cover when the No. 1 moulding tape is installed, adhesion failure may occur.
      • Do not use a screwdriver or other tool to remove the double-sided tape as the front bumper cover may be damaged, possibly leading to adhesion failure.
   2. Wipe off any tape adhesive residue with cleaner.
2. Install a new No. 1 moulding tape.
   WARNING:

   • Do not touch the heat light, as doing so may cause in burns.
   • Touching heated parts for a long time may result in burns.

   HINT: 

   If the temperature of the No. 1 moulding tape or its installation surface on the front bumper cover is below 15°C (59°F), adhesion failure may occur. Use a heat light to heat the No. 1 moulding tape and its installation surface on the front bumper cover to the recommended temperature (15 to 40°C (59 to 104°F)).

   1. Remove the release paper from the No. 1 moulding tape.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   2. Install the No. 1 moulding tape to the front bumper cover as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a

      Line

      NOTE:

      If the No. 1 moulding tape has been removed, it must be replaced with a new one as it may be deformed or the strength of its adhesive may be deteriorated.

      HINT: 

      Make sure not to touch the exposed adhesive of the No. 1 moulding tape or the installation surface on the front bumper cover.

   3. Using a squeegee, evenly press the No. 1 moulding tape to the front bumper cover with a force of 29 N (3 kgf, 6.5lbf) or more.

      HINT: 

      • Make sure that the corners of the No. 1 moulding tape are not damaged or peeling off.
      • After installing the No. 1 moulding tape, leave the front bumper cover in an area with an ambient temperature of 15°C (59°F) or more for 30 minutes or more to allow the adhesive to set.
   4. Remove the protector sheet from the No. 1 moulding tape.

1. Engage the 18 claws.

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2. Install the 4 clips.

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   *1	Outside Moulding Retainer

3. Install the 2 outside moulding retainers to install the lower front bumper cover.

1. Install the front bumper extension mounting bracket with the 2 screws.

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1. Engage the 16 claws.

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2. Install the lower radiator grille sub-assembly with the 4 screws.

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1. Clean the lower radiator grille sub-assembly.
   1. Remove any remaining double-sided tape from the lower radiator grille sub-assembly.
   2. Wipe off any tape adhesive residue with cleaner.
2. Remove the release paper from a new radiator grille garnish sub-assembly LH.

   HINT: 

   After removing the release paper, keep the exposed adhesive free from foreign matter.

3. Engage the hook.

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   *a	Hook
   	Double-sided Tape

4. Engage the 5 claws to install the radiator grille garnish sub-assembly LH as shown in the illustration.

HINT: 

Use the same procedure as for the LH side.

1. Install the front bumper upper center retainer with the 8 screws.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Refer to PROCEDURE - Step 1

1. Engage the 3 claws.

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2. Install the clip.

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3. Install the front bumper side retainer LH with the screw.

HINT: 

Use the same procedure as for the LH side.

1. Engage the claw to install the front fender liner retainer.

   HINT: 

   Use the same procedure for the RH side and LH side.

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1. Engage the 5 claws.

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2. Install the 2 clips.
3. Install the fog light cover LH with the screw.
4. Engage the claw.

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5. Install the clip.
6. Install the fog light mounting bracket LH with the 4 screws.

HINT: 

Use the same procedure as for the LH side.

1. Engage the 5 claws.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Install the 2 clips.
3. Install the fog light cover LH with the screw.
4. Engage the claw.

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5. Install the clip.
6. Install the fog light mounting bracket LH with the 4 screws.

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 1

HINT: 

Use the same procedure as for the LH side.

for 6 Sensor Type:

Refer to PROCEDURE - Step 1

for 6 Sensor Type:

Refer to PROCEDURE - Step 2