LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2013 >> RAV4 XLE, FWD >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Drive Shaft / Propeller Shaft (Service Information) (Except Hybrid) >> Rear Drive Shaft Assembly >> Reassembly [12/2012 - 08/2017] >> Procedure

Reassembly [12/2012 - 08/2017]: Procedure

  1. INSTALL REAR DRIVE SHAFT DUST COVER LH 
    GTY377195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using SST and a press, install a new rear drive shaft dust cover LH.
      • SST: 09527-10011 
      NOTE:
      • The rear drive shaft dust cover LH should be installed completely.
      • Be careful not to damage the rear drive shaft dust cover LH.
  2. INSTALL OUTBOARD JOINT BOOT 
    GTY363878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Protective Tape
    1. Before installing the outboard joint boot, wrap the splines of the rear drive outboard joint shaft assembly with protective tape to prevent the outboard joint boot from being damaged.
    2. Install new parts to the rear drive outboard joint shaft assembly in the following order.
      1. Rear No. 2 drive shaft outboard joint boot clamp
      2. Outboard joint boot
      3. Rear drive shaft outboard joint boot clamp
    3. Install the outboard joint boot so that it is between the rear No. 2 drive shaft outboard joint boot clamp and rear drive outboard joint shaft assembly.
    4. Temporarily install the rear drive shaft outboard joint boot clamp to the outboard joint boot.
    5. Pack the rear drive outboard joint shaft assembly and outboard joint boot with grease from the boot kit.

      Standard Grease Capacity

      55 to 65 g (2.0 to 2.2 oz)

  3. INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH 
    1. Using a screwdriver, install the rear No. 2 drive shaft outboard joint boot clamp LH as shown in the illustration.
      NOTE:

      Be careful not to damage the outboard joint boot.

      GTY382836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH 
    1. Install the rear drive shaft outboard joint boot clamp LH onto the outboard joint boot.
    2. Place SST onto the rear drive shaft outboard joint boot clamp LH.
      GTY376089Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      *b Hold
      • SST: 09521-24010 
    3. Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.
      NOTE:
      • Do not overtighten SST.
      • Be careful not to damage the outboard joint boot.
    4. Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.
      • SST: 09240-00020 

      Standard Clearance

      1.2 mm (0.0472 in.) or less

      NOTE:

      If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp LH.

      GTY368898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH 
    1. Install new parts to the rear drive outboard joint shaft assembly LH in the following order.
      1. Rear drive shaft inboard joint boot clamp LH
      2. Inboard joint boot
      3. Rear No. 2 drive shaft inboard joint boot clamp LH
    2. Remove the protective tape from the rear drive outboard joint shaft assembly LH.
    3. Align the matchmarks and place the beveled side of the tripod joint axial spline toward the rear drive outboard joint shaft assembly LH.
      GTY376584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    4. GTY243595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Using a brass bar and hammer, tap the tripod joint onto the rear drive outboard joint shaft assembly LH.

      NOTE:
      • Do not tap the rollers.
      • Be sure to install the tripod joint in the correct direction.
    5. Using a snap ring expander, install a new snap ring.
      GTY166658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Pack the rear drive shaft inboard joint assembly LH and inboard joint boot with grease from the boot kit.

      Standard Grease Capacity

      77 to 87 g (2.8 to 3.0 oz)

    7. Align the matchmarks and install the rear drive shaft inboard joint assembly LH to the rear drive outboard joint shaft assembly LH.
      GTY363839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
  6. INSTALL INBOARD JOINT BOOT 
    1. Install the inboard joint boot to the rear drive shaft inboard joint assembly.
    2. Check that the 2 joint boots are not stretched or contracted when the rear drive shaft assembly is at the standard length.
      GTY367015Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Length (A)

      733.2 mm (2.40 ft.)

      NOTE:

      Keep the drive shaft assembly level during inspection.

      If the boots are stretched or contracted, correct them.

  7. INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH 
    GTY214203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using needle-nose pliers, install the rear No. 2 drive shaft inboard joint boot clamp LH as shown in the illustration.
      NOTE:

      Be careful not to damage the inboard joint boot.

  8. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH 

    HINT: 

    Use the same procedure described for the rear No. 2 drive shaft inboard joint boot clamp LH.

  9. INSPECT REAR DRIVE SHAFT 

    Refer to INSPECTION [12/2012 - ] 

scientia non olet · About LEMON Manuals