DTC CHG_f035: Pilot Signal not within Specification [09/2013 - ]: Procedure

1. Recharge the electric vehicle battery.

   HINT: 

   Properly recharge the vehicle using proper equipment, etc.

2. Connect the RAV4 EV diagnostic tool to the No. 2 DLC3.
3. Turn the power switch on (READY).
4. Turn the RAV4 EV diagnostic tool on.
5. Enter the following menus: Alert List.
6. Read the alert codes.
   RESULT
   
   

   Result	Proceed to
   CHG_f035 is output	A
   Alert code is not output	B

B → ALERT CODE CAUSED BY INVALID INPUT SIGNAL OR ABNORMAL COMMUNICATION SIGNAL (CHARGER OUTSIDE VEHICLE) 

A: Go to next step 

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect connector D4 from the electric vehicle charger.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Disconnect connector jh4 from the EV charger with cable inlet.
3. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Switch Condition	Specified Condition
   D4-5 (PLT) - jh4-2	Power switch off	Below 1 Ω
   D4-5 (PLT) or jh4-2 - Body ground and other terminals	Power switch off	1 kΩ or higher

   TEXT IN ILLUSTRATION
   
   

   *a	Front view of wire harness connector (to Electric Vehicle Charger Assembly)
   *b	Front view of wire harness connector (to EV Charger with Cable Inlet Sub-assembly)

NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

OK: Go to next step 

1. Turn the power switch off.
2. Check that the service plug grip is not installed.
   NOTE:

   After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair Service Information because this may cause a malfunction.

3. Check the voltage at the terminals in the inspection point in the electric vehicle battery assembly. Refer to PRECAUTION [09/2013 - ] .

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

4. Disconnect connector jh4 from the EV charger with cable inlet.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

5. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Switch Condition	Specified Condition
   jh4-2 - j1-5 (PLT)	Power switch off	Below 1 Ω
   jh4-2 or j1-5 (PLT) - Body ground and other terminals	Power switch off	1 kΩ or higher

   TEXT IN ILLUSTRATION
   
   

   *a	Front view of wire harness connector (to No. 4 Floor Wire)
   *b	Front view of wire harness connector (to Charging Connector)

NG → See step   5 

OK → See step   4