Automatic Transaxle Unit: Reassembly: Reassembly

WARNING: This page is about a different variant/trim than selected.

HINT:

Check bearing position and installation direction.

Fig 1: Exploded View Of Bearing Components (1 Of 2)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 2: Exploded View Of Bearing Components (2 Of 2)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Mark	Front Race Diameter Inside / Outside [mm (in.)]	Thrust Bearing Diameter Inside / Outside [mm (in.)]	Rear Race Diameter Inside / Outside [mm (in.)]
A	-	57.7 (2.27) / 75.2 (2.96)	-
B	-	29.1 (1.15) / 48.6 (1.91)	30.7 (1.21) / 48.3 (1.90)
C	-	62.6 (2.47) / 82.4 (3.24)	65.9 (2.59) / 82.3 (3.24)
D	59.4 (2.34) / 76 (2.99)	53.46 (2.10) / 79 (3.11)	-
E	-	56.1 (2.21) / 81.1 (3.19)	-
F	-	61.2 (2.41) / 79 (3.11)	-
G	-	28 (1.10) / 47.1 (1.85)	26.1 (1.03) / 44 (1.73)
H	52.2 (2.06) / 70.4 (2.77)	48.9 (1.93) / 72.0 (2.84)	-

INSTALL COUNTER DRIVE GEAR BEARING
HINT:

Perform this procedure only when the counter drive gear bearing or transaxle case is replaced.
1. Using SST and a press, install a new counter drive gear bearing and snap ring to the transaxle case.
  
  Fig 3: Installing Counter Drive Gear Bearing And Snap Ring To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60020
    1. 09951-01030
  - SST: 09950-70010
    1. 09951-07100
INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
1. Coat the lip of a new manual valve lever shaft oil seal with a small amount of MP grease.
  
  Fig 4: Installing Manual Valve Lever Shaft Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, tap in the manual valve lever shaft oil seal.
  - SST: 09950-60010
    1. 09951-00230
  - SST: 09950-70010
    1. 09951-07100
  Oil seal tap in depth
  
  -0.5 to 0.5 mm (-0.0197 to 0.0196 in.)
  
  NOTE:
  Check that the oil seal is installed in the correct direction.
INSTALL MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY
1. Install the manual valve lever shaft subassembly to the transaxle case.
  
  Fig 5: Identifying Manual Valve Lever Shaft Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not damage the manual valve lever shaft oil seal while installing the manual valve lever shaft subassembly to the transaxle case.
2. Using needle-nose pliers, install the manual valve shaft retainer spring to the transaxle case.
  
  Fig 6: Identifying Manual Valve Lever Shaft Retainer Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARKING LOCK ROD SUB-ASSEMBLY
1. Align the slot with the notches on the manual valve lever shaft subassembly and install the parking lock rod subassembly.
  
  Fig 7: Identifying Parking Lock Rod Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY
1. Install the manual detent spring subassembly and manual detent spring cover to the transaxle case with the bolt.
  
  Fig 8: Identifying Manual Detent Spring Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
  
  NOTE:
  Make sure to install the manual detent spring subassembly first and then the manual detent spring cover.

INSTALL NO. 3 BRAKE PISTON

Coat 2 new O-rings with ATF and install them to the No. 3 brake piston.

Fig 9: Identifying O-Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Ensure that the 2 O-rings are not twisted.
Temporarily install the No. 3 brake piston to the transaxle case.

Fig 10: Identifying No. 3 Brake Piston
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 No. 3 Brake Piston

Temporarily install the pawl stopper plate to the transaxle case with the 2 bolts.

Fig 11: Identifying Bolts For Installing Pawl Stopper Plate To Transaxle Case

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	No. 3 Brake Piston
*2	Pawl Stopper Plate

NOTE:

After installing, make sure that the protrusions on the No. 3 brake piston and the grooves on the pawl stopper plate are aligned.

Press the No. 3 brake piston into the transaxle case.
NOTE:
Make sure that the lip of the No. 3 brake piston is not twisted and does not get caught in the transaxle case.

HINT:

Use the installation surface of the return spring to press the piston into the transaxle case.
Remove the 2 bolts and pawl stopper plate from the transaxle case.

Install the brake piston return spring to the transaxle case.

Fig 12: Identifying Brake Piston Return Spring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	No. 3 Brake Piston
*2	Brake Piston Return Spring

NOTE:

Install the brake piston return spring as shown in the illustration.

Place SST on the brake piston return spring and compress the brake piston return spring with a press.

Fig 13: Installing Brake Piston Return Spring Using SST & Screwdriver
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 Snap Ring
- SST: 09387-00070
NOTE:
Stop the press when the brake piston return spring is flush with the snap ring groove. This prevents the brake piston return spring from being deformed.
Using a screwdriver, install the snap ring to the transaxle case as shown in the illustration.
NOTE:
- Confirm that the snap ring is correctly located in the groove of the transaxle case.
- Be sure to align the opening of the snap ring with one of the protrusions on the brake piston return spring as shown in the illustration.

INSTALL COUNTER DRIVE GEAR
1. Using SST and a press, install a new counter drive gear bearing inner race (front side) to the counter drive gear.
  
  Fig 14: Installing Bearing Inner Race To Counter Drive Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09387-00020
2. Using SST, install a new counter drive gear bearing inner race (rear side) and counter drive gear to the transaxle case.
  
  Fig 15: Installing New Counter Drive Gear Bearing Inner Race (Rear Side) & Counter Drive Gear Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09223-15030
  - SST: 09527-17011
  - SST: 09950-60020
    1. 09951-00810
  - SST: 09950-70010
    1. 09951-07100
  NOTE:
  There should not be any clearance between the counter drive gear bearing inner race (front side) and counter drive gear.
INSTALL FRONT PLANETARY GEAR ASSEMBLY
1. Using SST and a press, press in a new front planetary gear assembly to the transaxle case.
  
  Fig 16: Installing Front Planetary Gear Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09223-15030
  - SST: 09527-17011
  - SST: 09951-01100
INSTALL NO. 2 BRAKE PISTON
1. Coat 2 new O-rings with ATF and install them to the No. 2 brake piston.
  
  Fig 17: Identifying O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Ensure that the 2 O-rings are not twisted.
2. Install the No. 2 brake piston to the transaxle case.
  
  Fig 18: Identifying No. 2 Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Be careful not to damage the O-rings.
INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
1. Install the 1st and reverse brake return spring to the transaxle case.
  
  Fig 19: Compressing 1st And Reverse Brake Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Place SST on the 1st and reverse brake return spring and compress the 1st and reverse brake return spring with a press.
  - SST: 09387-00060
  NOTE:
  Stop the press when the 1st and reverse brake return spring is flush with the snap ring groove. This prevents the 1st and reverse brake return spring from being deformed.
3. Using a screwdriver, install the snap ring to the transaxle case as shown in the illustration.
  NOTE:
  - Confirm that the snap ring is correctly located in the groove of the transaxle case.
  - Be sure to align the opening of the snap ring with one of the protrusions on the transaxle case as shown in the illustration.

INSTALL NO. 2 BRAKE DISC

Install the 5 brake discs, 5 brake plates, and brake flange to the transaxle case.

Fig 20: Identifying Brake Flange, Brake Discs And Brake Plates

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Brake Flange
*2	Brake Plate
*3	Brake Disc

NOTE:

Make sure that the discs, plates, and flange are installed in the correct order.

Using a screwdriver, install the snap ring to the transaxle case.

Fig 21: Installing Snap Ring To Transaxle Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Confirm that the snap ring is correctly located in the groove of the transaxle case.
- Be sure to align the opening of the snap ring with one of the protrusions on the transaxle case as shown in the illustration.

INSPECT CLEARANCE OF NO. 2 BRAKE See step 15

INSTALL PLANETARY RING GEAR FLANGE

Install the planetary ring gear flange to the planetary ring gear.

Fig 22: Identifying Planetary Ring Gear Flange

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Snap Ring
*2	Planetary Ring Gear Flange
*3	Planetary Ring Gear

Using a screwdriver, install the snap ring to the planetary ring gear.
NOTE:
Confirm that the snap ring is correctly located in the groove of the planetary ring gear.

INSTALL ONE-WAY CLUTCH ASSEMBLY

Install the outer race retainer to the one-way clutch assembly.

Fig 23: Identifying One-Way Clutch Assembly, Outer Race Retainer And Planetary Ring Gear

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	One-way Clutch Assembly
*2	Outer Race Retainer
*3	Planetary Ring Gear

Install the one-way clutch assembly to the planetary ring gear.
NOTE:
Make sure that the one-way clutch assembly is positioned in the correct direction as shown in the illustration.

Coat the thrust needle roller bearing with ATF, and install it onto the front planetary gear assembly.

Fig 24: Identifying Thrust Needle Roller Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Thrust Needle Roller Bearing

BEARING DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	56.1 (2.21)	81.1 (3.19)

NOTE:

Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

Install the one-way clutch assembly with the planetary ring gear to the transaxle case.
NOTE:
Make sure that there is no clearance between the retainer and the claw on the one-way clutch assembly. If there is any clearance, the spring of the retainer will be deformed.
Using a screwdriver, install the snap ring to the transaxle case.

Fig 25: Installing Snap Ring To Transaxle Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Confirm that the snap ring is correctly located in the groove of the transaxle case.
- Be sure to align the opening of the snap ring with one of the protrusions on the transaxle case as shown in the illustration.

INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (OUTER RACE)
1. Using SST and a hammer, install a new differential drive pinion tapered roller bearing LH (outer race) to the transaxle case.
  
  Fig 26: Installing Counter Driven Gear Rear Tapered Roller Bearing Outer Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    1. 09951-00630
  - SST: 09950-70010
    1. 09951-07100
  NOTE:
  Be sure to install the differential drive pinion tapered roller bearing so that there is no clearance between the bearing outer race and the transaxle case. If there is any clearance, the turning torque of the counter drive gear cannot be measured correctly.

INSTALL PARKING LOCK PAWL

Install the parking lock pawl to the transaxle case with the parking lock pawl shaft.

Fig 27: Identifying Parking Lock Pawl Pin, Shaft And Spring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Parking Lock Pawl Pin
*2	Parking Lock Pawl Shaft
*3	Spring
*4	Parking Lock Pawl

Install the parking lock pawl pin to the transaxle case.
Install the torsion spring to the parking lock pawl.

Fig 28: Identifying Torsion Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Make sure that one end of the spring is secured in the hole of the transaxle case and the other end is positioned on the parking lock pawl as shown in the illustration.

INSTALL PARKING LOCK SLEEVE
1. Install the parking lock sleeve to the transaxle case.
  
  Fig 29: Identifying Parking Lock Sleeve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PAWL STOPPER PLATE
1. Install the pawl stopper plate to the transaxle case with the 2 bolts.
  
  Fig 30: Identifying Pawl Stopper Plate And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
INSTALL NO. 1 TRANSMISSION CASE PLATE
1. Clean and degrease the bolt and the installation hole in the transaxle case.
  
  Fig 31: Identifying No. 1 Transmission Case Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply adhesive to 2 or 3 threads on the ends of the bolt.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. Install the No. 1 transmission case plate to the transaxle case with the bolt.
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
  
  HINT:
  
  Tighten the bolt while part A of the No. 1 transmission case plate contacts the transaxle case as shown in the illustration.
INSTALL PAWL SHAFT CLAMP
1. Install the pawl shaft clamp to the transaxle case with the bolt.
  
  Fig 32: Identifying Pawl Shaft Clamp Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (INNER RACE)
1. Using SST and a press, install a new differential drive pinion tapered roller bearing RH (inner race) to the counter driven gear subassembly.
  
  Fig 33: Installing Counter Driven Gear Front Tapered Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    1. 09951-00490
  NOTE:
  Be sure to install the differential drive pinion tapered roller bearing so that there is no clearance between the bearing and the counter driven gear. If there is any clearance, the turning torque of the counter drive gear cannot be measured correctly.
INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (INNER RACE)
1. Using SST and a press, install a new differential drive pinion tapered roller bearing LH (inner race) to the counter driven gear subassembly.
  
  Fig 34: Installing Counter Driven Gear Rear Tapered Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    1. 09951-00400
  NOTE:
  Be sure to install the differential drive pinion tapered roller bearing so that there is no clearance between the bearing and the counter driven gear. If there is any clearance, the turning torque of the counter drive gear cannot be measured correctly.
INSTALL COUNTER DRIVEN GEAR
1. Install the counter driven gear to the transaxle case.
  
  Fig 35: Identifying Counter Driven Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COUNTER DRIVE GEAR NUT
1. Turn the manual valve lever shaft counterclockwise to set it to the P position as shown in the illustration.
  
  Fig 36: Turning Manual Valve Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install a new counter drive gear nut.
  
  Fig 37: Identifying Counter Drive Gear Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09387-00130
  Torque: 120 N*m (1224 kgf*cm, 89 ft.*lbf)
3. Turn the manual valve lever shaft 2 notches clockwise to set it to the N position as shown in the illustration.
  
  Fig 38: Turning Manual Valve Lever Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and a torque wrench, measure the turning torque of the bearing while rotating SST at 60 RPM.
  
  Fig 39: Measuring Turning Torque Of Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09387-00130
  Turning torque
  
  0.1 to 0.8 N*m (1 to 8 kgf*cm, 1 to 7 in.*lbf)
  
  If the measured value is not within the specified range, gradually tighten the nut until the turning torque falls within the specified range.
  
  Maximum torque
  
  180 N*m (1835 kgf*cm, 133 ft.*lbf)
5. Using SST and a hammer, stake the counter drive gear nut.
  
  Fig 40: Identifying Counter Drive Gear Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09930-00010
INSTALL FRONT DIFFERENTIAL CASE
1. Install the front differential case to the transaxle case.
  
  Fig 41: Identifying Front Differential Case Of Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 BRAKE PISTON
1. Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.
  
  Fig 42: Identifying O-Rings On No. 1 Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Ensure that the 2 O-rings are not twisted.
2. Install the No. 1 brake piston to the front oil pump assembly.
  
  Fig 43: Identifying No. 1 Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Be careful not to damage the O-rings.
INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
1. Install the 3 2nd brake piston return springs to the front oil pump assembly.
  
  Fig 44: Identifying 2nd Brake Piston Return Springs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that the 3 2nd brake piston return springs are installed onto the protrusions on the front oil pump assembly.

INSTALL NO. 1 BRAKE DISC

Install the 3 brake discs, 3 brake plates, and brake flange to the front oil pump assembly.

Fig 45: Identifying Brake Disc, Brake Plate And Flange

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Flange
*2	Brake Plate
*3	Brake Disc

NOTE:

Make sure that the discs, plates, and flange are installed in the correct order.
Be sure to install the flange in the correct direction.

Place SST on the flange and compress the flange with a press.

Fig 46: Installing Snap Ring To Oil Pump Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- SST: 09387-00070
- SST: 09495-65040
NOTE:
Stop the press when the brake piston return spring is flush with the snap ring groove. This prevents the brake piston return spring from being deformed.
Using a screwdriver, install the snap ring to the front oil pump assembly as shown in the illustration.
NOTE:
- Confirm that the snap ring is correctly located in the groove of the oil pump.
- Make sure to align the protruding part of the snap ring with the indented part (#1) of the front oil pump and gear body assembly shown in the illustration to install the snap ring.
Install the brake snap ring stopper to the front oil pump assembly.

Fig 47: Identifying Brake Snap Ring Stopper
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Be sure to install the brake snap ring stopper in the correct direction.
Using a screwdriver, install the snap ring to the front oil pump assembly as shown in the illustration.

Fig 48: Identifying Groove Of Oil Pump
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Confirm that the snap ring is correctly located in the groove of the oil pump.
- Make sure to align the protruding part of the snap ring with the indented part (#2) of the front oil pump assembly shown in the illustration to install the snap ring.

Check that the brake snap ring stopper can be turned by hand.

Fig 49: Identifying Brake Snap Ring & Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Brake Snap Ring Stopper
*2	Snap Ring
*a	Correctly Installed

NOTE:

If the brake snap ring stopper cannot be turned by hand, the brake snap ring stopper may have been installed upside down, or the snap ring may not have been completely located in the groove on the oil pump. Remove and reinstall the snap ring and the brake snap ring stopper.

INSPECT CLEARANCE OF NO. 1 BRAKE See step 14

INSTALL UNDERDRIVE PLANETARY SUN GEAR

Coat the thrust needle roller bearing with ATF, and install it to the front oil pump assembly.

Fig 50: Identifying Underdrive Planetary Sun Gear And Thrust Needle Roller Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Underdrive Planetary Sun Gear
*2	Thrust Needle Roller Bearing

BEARING DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	57.7 (2.27)	75.2 (2.96)

NOTE:

Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

Install the underdrive planetary sun gear to the front oil pump assembly.

INSTALL INPUT SHAFT SUB-ASSEMBLY

Coat 3 new oil seal rings with ATF and install them to the input shaft subassembly.

Fig 51: Identifying Thrust Needle Roller Race And Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Thrust Bearing Race
*2	Thrust Needle Roller Bearing
*3	Input Shaft
*4	Oil Seal Ring

NOTE:

Do not expand the gap of the oil seal ring too much.

Coat the thrust needle roller bearing and thrust bearing race with ATF, and install them on the input shaft subassembly.

BEARING AND RACE DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	29.1 (1.15)	48.6 (1.91)
Race	30.7 (1.21)	48.3 (1.90)

NOTE:

Be sure to install the thrust needle roller bearing in the correct direction.

Install the input shaft to the front oil pump assembly.

Fig 52: Identifying Input Shaft And Oil Pump Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY

Using a snap ring expander, install the snap ring to the underdrive planetary gear assembly.

Fig 53: Identifying Planetary Sun Gear Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Planetary Sun Gear Subassembly
*2	Underdrive Planetary Gear Assembly
*3	Snap Ring

Using a snap ring expander, install the planetary sun gear subassembly to the underdrive planetary gear assembly with the snap ring expanded.

INSTALL NO. 3 BRAKE HUB

Coat the thrust needle roller bearing with ATF and install it on the underdrive planetary gear assembly.

Fig 54: Identifying Thrust Needle Roller Race And Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Thrust Bearing Race
*2	Thrust Needle Roller Bearing

BEARING AND RACE DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	62.6 (2.46)	82.4 (3.24)
Race	65.9 (2.59)	82.3 (3.24)

NOTE:

Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

Coat the thrust bearing race with MP grease and install it to the No. 3 brake hub.
Install the No. 3 brake hub to the underdrive planetary gear assembly.

Fig 55: Identifying No. 3 Brake Hub And Underdrive Planetary Gear Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY
1. Install the underdrive planetary gear assembly to the front oil pump assembly.
  
  Fig 56: Identifying Underdrive Planetary Gear Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 3 BRAKE DISC

Install the 2 brake flanges, 3 brake discs, and 2 brake plates to the front oil pump assembly.

Fig 57: Identifying Brake Flanges, Brake Discs And Brake Plates

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Brake Flange
*2	Brake Plate
*3	Brake Disc

NOTE:

Make sure that the discs, plates, and flanges are installed in the correct order.

Using a screwdriver, install the snap ring to the front oil pump assembly.

Fig 58: Identifying Snap Ring To Oil Pump Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:
- Confirm that the snap ring is correctly located in the groove of the oil pump.
- Make sure that the snap ring ends are positioned as shown in the illustration (A).

INSPECT CLEARANCE OF NO. 3 BRAKE See step 16

INSTALL FRONT OIL PUMP ASSEMBLY

Coat a new O-ring with ATF and install it to the transaxle case.

Fig 59: Identifying Thrust Needle Roller Bearing And Thrust Needle Roller Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Thrust Bearing Race
*2	Thrust Needle Roller Bearing
*3	O-ring

Coat the thrust needle roller bearing and thrust bearing race with ATF and install them on the counter drive gear nut.

BEARING AND RACE DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	53.46 (2.10)	79 (3.11)
Race	59.4 (2.34)	76 (2.99)

NOTE:

Be sure to install the thrust needle roller bearing properly so that the temper colored side of the race will be visible.

Coat a new O-ring with ATF and install it to the front oil pump assembly.

Fig 60: Identifying O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the front oil pump assembly to the transaxle case with the 7 bolts.

Fig 61: Identifying Transaxle Case Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 O-ring

Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
Coat a new O-ring with ATF and install it to the front oil pump assembly.

INSTALL TRANSAXLE HOUSING OIL SEPARATOR
1. Clean and degrease the 3 bolts and the installation holes in the transaxle housing.
  
  Fig 62: Identifying Transaxle Housing Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply adhesive to 2 or 3 threads on the ends of the 3 bolts.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. Install the transaxle housing oil separator to the transaxle housing with the 3 bolts.
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE
1. Install the differential gear lube apply tube to the transaxle housing.
  
  Fig 63: Identifying Differential Gear Lube Apply Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Insert the differential gear lube apply tube into the transaxle housing until it makes contact with the stopper.
2. Clean and degrease the bolt and the installation hole in the transaxle housing.
3. Apply adhesive to 2 or 3 threads on the ends of the bolt.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
4. Install the apply tube clamp to the differential gear lube apply tube with the bolt.
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
  
  NOTE:
  There should be clearance between the differential lube apply tube and apply tube clamp.
INSTALL DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (OUTER RACE)
1. Install the shim to the transaxle housing.
  
  Fig 64: Installing Counter Driven Gear Front Tapered Roller Bearing Outer Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install a new differential drive pinion tapered roller bearing RH (outer race) to the transaxle housing.
  - SST: 09950-60020
    1. 09951-00710
  - SST: 09950-70010
    1. 09951-07100
  NOTE:
  Be sure to install the differential drive pinion tapered roller bearing so that there is no clearance between the bearing outer race, shim and the transaxle housing. If there is any clearance, the turning torque of the counter drive gear cannot be measured correctly.

ADJUST COUNTER DRIVEN GEAR PRELOAD

Remove packing material from the contact surfaces between the transaxle housing and case.

Fig 65: Identifying Transaxle Housing Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the transaxle housing to the transaxle case with the 20 bolts.
Bolt A

Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)

except Bolt A

Torque: 31 N*m (312 kgf*cm, 23 ft.*lbf)

Using SST and a torque wrench, measure the turning torque of the counter driven gear while rotating SST at 10 RPM.

Fig 66: Measuring Turning Torque Of Counter Driven Gear

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09564-33010

Turning torque

Differential side bearing preload + 3.44 to 7.04 N*m (35.08 to 71.78 kgf*cm, 30.45 to 62.30 in.*lbf)

If the turning torque is not within the specified range, refer to the table below to select a shim of the counter driven gear front tapered roller bearing (outer race) so that the turning torque is within the specified range.

SHIM THICKNESS

Part No.	Thickness [mm (in.)]	Mark
90564-61022	2.000 (0.0787)	-
90564-61023	2.025 (0.0797)	-
90564-61024	2.050 (0.0807)	-
90564-61025	2.075 (0.0817)	-
90564-61026	2.100 (0.0827)	-
90564-61027	2.125 (0.0837)	-
90564-61028	2.150 (0.0846)	-
90564-61029	2.175 (0.0856)	-
90564-61030	2.200 (0.0866)	-
90564-61031	2.225 (0.0876)	-
90564-61032	2.250 (0.0886)	-
90564-61033	2.275 (0.0896)	-
90564-61034	2.300 (0.0906)	-
90564-61035	2.325 (0.0915)	-
90564-61036	2.350 (0.0925)	-
90564-61037	2.375 (0.0935)	-
90564-61038	2.400 (0.0945)	-
90564-61039	2.425 (0.0955)	-
90564-61040	2.450 (0.0965)	-
90564-61041	2.475 (0.0974)	-
90564-61042	2.500 (0.0984)	-
90564-61043	2.525 (0.0994)	-
90564-61044	2.550 (0.100)	-
90564-61045	2.575 (0.101)	-
90564-61046	2.600 (0.102)	-
90564-61047	2.625 (0.103)	-
90564-61048	2.650 (0.104)	-
90564-61049	2.675 (0.105)	-
90564-61050	2.700 (0.106)	-
90564-61051	2.725 (0.107)	-
90564-61052	2.750 (0.108)	-
90564-61053	2.775 (0.109)	-
90564-61054	2.800 (0.110)	-
90564-61055	2.825 (0.111)	-
90564-61056	2.850 (0.112)	-
90564-61057	2.875 (0.113)	-
90564-61058	2.900 (0.114)	-
90564-61059	2.925 (0.115)	-
90564-61060	2.950 (0.116)	-
90564-61061	2.975 (0.117)	-
90564-61062	3.000 (0.118)	-

Remove the 20 bolts and the transaxle housing.

Fig 67: Identifying Transaxle Housing Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL TRANSAXLE HOUSING
1. Clean and degrease the contact surfaces between the transaxle housing and case.
  
  Fig 68: Applying FIPG To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Make sure that there is no ATF on the contact surfaces.
2. Apply FIPG to the transaxle case.
  FIPG
  
  Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
  NOTE:
  - Apply FIPG in a continuous line (width 1.2 mm (0.0472 in.)) along the sealing surface.
  - After applying FIPG, install the transaxle housing to the transaxle case within 3 minutes and tighten the bolts within 20 minutes.
3. Install the transaxle housing to the transaxle case with the 17 bolts.
  
  Fig 69: Identifying Transaxle Case With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 31 N*m (312 kgf*cm, 23 ft.*lbf)
4. Clean and degrease the 3 bolts and the installation holes in the automatic transaxle.
  
  Fig 70: Identifying Transaxle Housing To Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Apply adhesive to 2 or 3 threads on the ends of the 3 bolts.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
6. Install the 3 bolts.
  Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
INSPECT CLEARANCE OF NO. 1 CLUTCH See step 17

INSTALL REAR PLANETARY SUN GEAR ASSEMBLY

Coat the thrust needle roller bearing and thrust bearing race with ATF, and install them to the direct multiple disc clutch assembly.

Fig 71: Identifying Thrust Needle Roller Bearing And Race

TEXT IN ILLUSTRATION

*1	Thrust Needle Roller Bearing
*2	Thrust Bearing Race

BEARING AND RACE DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	28 (1.10)	47.1 (1.85)
Race	26.1 (1.03)	44 (1.73)

NOTE:

Install the rear planetary sun gear thrust needle roller bearing properly so that the temper colored side of the race will be visible.

Install the rear planetary sun gear assembly to the direct multiple disc clutch assembly.

Fig 72: Identifying Rear Planetary Sun Gear
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 Rear Planetary Sun Gear
Using a snap ring expander, install the snap ring to the direct multiple disc clutch assembly.

Fig 73: Identifying Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Coat a new O-ring with ATF and install it to the direct multiple disc clutch assembly.

Fig 74: Identifying Rear Multiple Disc Clutch O-Ring & Oil Seal

TEXT IN ILLUSTRATION

*1	O-ring
*2	Oil Seal Ring

NOTE:

Ensure that the O-ring is not twisted.

Coat a new oil seal ring with ATF and install it to the intermediate shaft.

INSPECT CLEARANCE OF NO. 2 CLUTCH See step 18

INSTALL REAR MULTIPLE DISC CLUTCH ASSEMBLY

Coat the rear thrust needle roller bearing with ATF and install it on the transaxle case.

Fig 75: Identifying Rear No. 2 Planetary Sun Gear Thrust Needle Roller Bearing

TEXT IN ILLUSTRATION

*1	Thrust Needle Roller Bearing
*2	Rear Multiple Disc Clutch Assembly

BEARING DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	61.2 (2.41)	79 (3.11)

Install the direct multiple disc clutch assembly to the transaxle case.

INSPECT INTERMEDIATE SHAFT END PLAY See step 3

INSTALL REAR TRANSAXLE COVER SUB-ASSEMBLY

Using SST and a hammer, install a new needle roller bearing into the rear transaxle cover subassembly.

Fig 76: Installing Needle Roller Bearing Into Rear Transaxle Cover Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- SST: 09950-60010
  1. 09951-00220
- SST: 09950-70010
  1. 09951-07100
Installation depth

21.5 to 21.9 mm (0.846 to 0862 in.)
Clean and degrease the 2 "TORX" screws and the installation holes in the rear transaxle cover subassembly.

Fig 77: Identifying Rear Transaxle Cover Plate
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Apply adhesive to 2 or 3 threads on the ends of the 2 "TORX" screws.
Adhesive

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Using a T30 "TORX" socket wrench, install the rear transaxle cover plate to the rear transaxle cover subassembly with the 2 "TORX" screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Coat the thrust needle roller bearing and thrust bearing race with ATF and install them on the rear transaxle cover subassembly.

Fig 78: Identifying Oil Seal Rings On Rear Transaxle Cover Sub-Assembly

TEXT IN ILLUSTRATION

*1	Oil Seal Ring
*2	Thrust Needle Roller Bearing
*3	Thrust Bearing Race

BEARING AND RACE DIAMETER

-	Inside [mm (in.)]	Outside [mm (in.)]
Bearing	48.9 (1.93)	72.0 (2.84)
Race	52.2 (2.06)	70.4 (2.77)

Coat 2 new oil seal rings with ATF and install them to the rear transaxle cover subassembly.
Coat 3 new O-rings with ATF and install them to the transaxle case.

Fig 79: Identifying Transaxle Case Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove packing material from the contact surfaces between the rear transaxle cover subassembly and transaxle case.

Fig 80: Identifying Packing Material
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Make sure that there is no ATF on the contact surfaces.
Apply FIPG to the transaxle case.
FIPG

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent.
NOTE:
- Apply FIPG in a continuous line (width 1.2 mm (0.0472 in.)) along the sealing surface.
- After applying FIPG, install the rear transaxle cover subassembly to the transaxle case within 3 minutes and tighten the bolts within 20 minutes.
Install the rear transaxle cover subassembly to the transaxle case with the 12 bolts.

Fig 81: Identifying Transaxle Case Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 23 N*m (231 kgf*cm, 17 ft.*lbf)
Clean and degrease the 2 bolts and the installation holes in the transaxle case.

Fig 82: Identifying Transaxle Case Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Apply adhesive to 2 or 3 threads on the ends of the 2 bolts.
Adhesive

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Install the 2 bolts.
Torque: 17 N*m (172 kgf*cm, 12 ft.*lbf)

INSTALL REAR TRANSAXLE COVER PLUG
1. Coat 3 new O-rings with ATF and install them to the 3 rear transaxle cover plugs.
  
  Fig 83: Identifying No. 1 Automatic Transaxle Case Plugs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Ensure that the 3 O-rings are not twisted.
2. Install the 3 rear transaxle cover plugs to the rear transaxle cover subassembly.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
INSTALL REFILL PLUG
1. Install a new gasket to the refill plug.
  
  Fig 84: Identifying Refill Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the refill plug to the rear transaxle cover subassembly.
  Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
INSPECT INPUT SHAFT END PLAY See step 2
INSTALL NO. 1 GOVERNOR APPLY GASKET
1. Coat 2 new No. 1 governor apply gaskets with ATF.
  
  Fig 85: Identifying Transaxle Case Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 No. 1 governor apply gaskets onto the transaxle case.

INSTALL TRANSMISSION VALVE BODY ASSEMBLY

Coat the O-ring of the transmission wire with ATF.

Fig 86: Identifying Transmission Valve Body Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Insert the pin of the manual valve lever into the groove on the end of the manual valve and install the transmission valve body onto the automatic transaxle with the 11 bolts.

TEXT IN ILLUSTRATION

*a	Positioning Bolt

BOLT LENGTH

Bolt	Length [mm (in.)]
A	25 (0.984)
B	30 (1.18)
C and D	35 (1.38)

Bolt A, B, C

Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)

Bolt D

Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf)

NOTE:

When installing the transmission valve body, be careful not to allow the transmission revolution sensor and automatic transaxle to interfere with each other.
First, temporarily tighten the bolts marked (*a) in the illustration because they are positioning bolts.

INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF.
  
  Fig 87: Identifying Valve Body Oil Strainer & O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the O-ring onto the valve body oil strainer.
  NOTE:
  Ensure that the O-ring is not twisted.
3. Install the valve body oil strainer onto the transmission valve body with the 2 bolts.
  
  Fig 88: Identifying Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf)
INSTALL TRANSMISSION OIL CLEANER MAGNET
1. Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan as shown in the illustration.
  
  Fig 89: Identifying Transmission Oil Cleaner Magnets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Transmission Oil Cleaner Magnet
INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET
1. Install a new automatic transaxle oil pan gasket onto the automatic transaxle oil pan.
INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
1. Install the automatic transaxle oil pan with the automatic transaxle oil pan gasket onto the automatic transaxle with the 17 bolts.
  
  Fig 90: Identifying Automatic Transaxle With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
  
  NOTE:
  Completely remove any oil or grease from the contact surfaces of the transaxle case and oil pan subassembly with the gasket before installation.
2. Clean and degrease the 2 bolts and the installation holes in the transaxle case.
  
  Fig 91: Identifying Automatic Transaxle Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply adhesive to 2 or 3 threads on the ends of the bolt.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
4. Install the 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
INSTALL NO. 1 TRANSMISSION OIL FILLER TUBE
1. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube to the automatic transaxle oil pan.
  
  Fig 92: Identifying Automatic Transaxle Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 0.8 N*m (8 kgf*cm, 7 in.*lbf)
INSTALL OVERFLOW PLUG
1. Using a 6 mm hexagon socket wrench, install the overflow plug and a new gasket to the automatic transaxle oil pan.
  
  Fig 93: Identifying Automatic Transaxle Oil Pan Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf)
INSTALL NO. 2 TRANSAXLE CASE PLUG
1. Clean and degrease the 3 No. 2 transaxle case plugs and the installation holes in the transaxle housing.
  
  Fig 94: Identifying Gaskets And Hexagon Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply adhesive to 2 or 3 threads on the ends of the 3 No. 2 transaxle case plugs.
  Adhesive
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. Install the 3 new gaskets to the 3 No. 2 transaxle case plugs.
4. Using a 6 mm hexagon socket wrench, install the 3 No. 2 transaxle case plugs to the transaxle housing with the gaskets.
  Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf)
INSTALL NO. 1 TRANSAXLE CASE PLUG
1. Coat 3 new O-rings with ATF and install them to the 3 No. 1 transaxle case plugs.
  
  Fig 95: Identifying No. 1 Transaxle Case Plugs
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Ensure that the 2 O-rings are not twisted.
2. Install the 3 No. 1 transaxle case plugs to the transaxle case.
  Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
INSTALL OIL COOLER TUBE UNION (INLET)
1. Coat a new O-ring with ATF and install it to the oil cooler tube union (inlet).
  
  Fig 96: Identifying Oil Cooler Tube Union (Inlet Oil Cooler Union)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Ensure that the O-ring is not twisted.
2. Install the oil cooler tube union (inlet) to the transaxle case as shown in the illustration.
  Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)
INSTALL OIL COOLER TUBE UNION (OUTLET)
1. Coat a new O-ring with ATF and install it to the oil cooler tube union (outlet).
  
  Fig 97: Identifying Oil Cooler Tube Union (Outlet Oil Cooler Union)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Ensure that the O-ring is not twisted.
2. Install the oil cooler tube union (outlet) to the transaxle case.
  Torque: 27 N*m (275 kgf*cm, 20 ft.*lbf)
INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
1. Temporarily install the park/neutral position switch assembly to the transaxle case with the 2 bolts.
  
  Fig 98: Identifying Park/Neutral Position Switch Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Before installing the park/neutral position switch, remove any dirt or rust on the control shaft. Be sure to install the switch straight along the shaft while being careful not to deform the plate spring that supports the shaft. If the plate spring is deformed, the park/neutral position switch cannot be reinstalled correctly.
2. Align the protrusions of the park/neutral position switch assembly as shown in the illustration.
  
  Fig 99: Aligning Protrusions Of Park/Neutral Position Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Protrusion
3. Tighten the 2 bolts
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  NOTE:
  After installing the park/neutral position switch, confirm that the 2 protrusions on the switch are aligned.
INSTALL TRANSMISSION CONTROL SHAFT LEVER
1. Install the transmission control shaft lever to the manual valve lever shaft subassembly with the washer and nut.
  
  Fig 100: Identifying Nut, Washer And Control Shaft Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)

INSTALL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY

Coat a new O-ring with ATF and install it to the No. 2 breather plug.

Fig 101: Identifying Breather Plug Hose Components

TEXT IN ILLUSTRATION

*1	No. 1 Breather Plug
*2	Breather Plug Hose
*3	No. 2 Breather Plug
*4	O-ring

NOTE:

Ensure that the O-ring is not twisted.

Install the No. 2 breather plug to the breather plug hose.
Install the No. 1 breather plug to the breather plug hose.
Install the transmission breather plug hose subassembly to the transaxle case.

Fig 102: Identifying Breather Plug Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002