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Differential Oil Seal: Replacement: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the 2 bolts, clip and front fender apron seal LH.
    2. Remove the refill plug and gasket from the automatic transaxle.
      Fig 1: Identifying Automatic Transaxle Refill Plug & Gasket
      GTY305301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a 6 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transaxle.
      Fig 2: Identifying Automatic Transaxle Overflow Plug & Gasket
      GTY296484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle.
      Fig 3: Identifying No. 1 Transmission Oil Filler Tube
      GTY295065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Transmission Oil Filler Tube
    5. Drain automatic transaxle fluid from the automatic transaxle.
    6. Using a 6 mm hexagon socket wrench, install the No. 1 transmission oil filler tube into the automatic transaxle.
      Fig 4: Identifying No. 1 Transmission Oil Filler Tube
      GTY295065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Transmission Oil Filler Tube

      Torque: 1.7 N*m (17 kgf*cm, 15 in.*lbf) 

    7. Using a 6 mm hexagon socket wrench, temporarily install the gasket and the overflow plug into the automatic transaxle.
      Fig 5: Identifying Automatic Transaxle Overflow Plug & Gasket
      GTY296484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Reuse the old gasket. The overflow plug will be removed again to adjust the fluid level.

    8. Temporarily install the gasket and the refill plug into the automatic transaxle.
      Fig 6: Identifying Automatic Transaxle Refill Plug & Gasket
      GTY305301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Reuse the old gasket. The refill plug will be removed again to adjust the fluid level.

  2. REMOVE FRONT DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL

  3. REMOVE TRANSAXLE CASE OIL SEAL 
    1. Using SST, tap out the transaxle case oil seal.
      Fig 7: Removing Transaxle Case Oil Seal
      GTY249711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  4. REMOVE FRONT TRANSAXLE CASE OIL SEAL 
    1. Using SST, tap out the front transaxle case oil seal.
      Fig 8: Tapping Out Front Transaxle Case Oil Seal
      GTY252383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  5. INSTALL TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, tap in a new transaxle case oil seal.
      Fig 9: Installing Transaxle Case Oil Seal
      GTY252621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-10010 
      • SST: 09950-70010 
        1. 09951-07100

      Oil seal driven in depth

      -0.5 to 0.5 mm (-0.0197 to 0.0196 in.)

      NOTE:

      Check that the oil seal is installed in the correct direction.

    2. Coat the lip of the transaxle case oil seal with MP grease.
  6. INSTALL FRONT TRANSAXLE CASE OIL SEAL 
    1. Using SST and a hammer, tap in a new front transaxle case oil seal.
      Fig 10: Tapping Front Transaxle Case Oil Seal
      GTY249977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-60011 
        1. 09316-00011

      Oil seal driven in depth

      -0.5 to 0.5 mm (-0.0197 to 0.0196 in.)

      NOTE:

      Check that the oil seal is installed in the correct direction.

    2. Coat the lip of the front transaxle case oil seal with MP grease.
  7. INSTALL FRONT DRIVE SHAFT ASSEMBLY 

    Refer to INSTALLATION