Differential Case: Disassembly: Disassembly

WARNING: This page is about a different variant/trim than selected.

REMOVE FRONT DIFFERENTIAL RING GEAR
1. Put matchmarks on the front differential ring gear and front differential case.
  
  Fig 1: Identifying Front Differential Ring Gear & Front Differential Case Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Matchmark
2. Remove the 12 bolts.
  
  Fig 2: Identifying Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a plastic hammer, tap on the front differential ring gear to remove it from the front differential case.
  
  Fig 3: Tapping On Front Differential Ring Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

Using SST, remove the front differential case front tapered roller bearing from the front differential case.

Fig 4: Removing Front Differential Case Front Tapered Roller Bearing Using SST

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*a	Turn
*b	Hold

SST: 09950-00020
SST: 09950-00030
SST: 09950-40011
1. 09957-04010
SST: 09950-60010
1. 09951-00480

Using SST, remove the front differential case front tapered roller bearing (outer race) and shim from the transaxle housing.

Fig 5: Removing Front Differential Case Front Tapered Roller Bearing Outer Race
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- SST: 09308-00010

REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

Using SST, remove the front differential case rear tapered roller bearing from the front differential case.

Fig 6: Removing Front Differential Case Rear Tapered Roller Bearing Using SST

TEXT IN ILLUSTRATION

*a	Turn
*b	Hold

SST: 09950-00020
SST: 09950-00030
SST: 09950-40011
1. 09957-04010
SST: 09950-60010
1. 09951-00480

Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case.

Fig 7: Removing Front Differential Case Rear Tapered Roller Bearing Outer Race
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- SST: 09308-00010

REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN
1. Using SST and a hammer, loosen the staked part of the differential case.
  
  Fig 8: Loosening Staked Part Of Front Differential Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09930-00010
2. Using a 5 mm pin punch and hammer, remove the front differential pinion shaft straight pin from the differential case.
  
  Fig 9: Removing Straight Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.
REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT
1. Remove the front No. 1 differential pinion shaft from the differential case.
  
  Fig 10: Identifying Front No. 1 Differential Pinion Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DIFFERENTIAL SIDE GEAR
1. Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 front differential side gears, and 2 No. 1 front differential side gear thrust washers from the differential case.
  
  Fig 11: Identifying Differential Side Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FRONT TRANSAXLE CASE OIL SEAL
1. Using SST and a hammer, remove the front transaxle case oil seal from the transaxle housing.
  
  Fig 12: Removing Front Transaxle Case Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    1. 09951-00550
  - SST: 09950-70010
    1. 09951-07200
REMOVE TRANSAXLE CASE OIL SEAL
1. Using SST and a hammer, remove the transaxle case oil seal from the transaxle case.
  
  Fig 13: Removing Transaxle Case Oil Seal From Transaxle Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    1. 09951-00650
  - SST: 09950-70010
    1. 09951-07100