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Automatic Transaxle Unit: Disassembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY 
    1. Using a screwdriver, remove the transmission breather hose subassembly from the transaxle case.
      Fig 1: Identifying Breather Plug Hose
      GTY112179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the No. 1 breather plug from the breather plug hose.
      Fig 2: Identifying Breather Plug Hose Components
      GTY248370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 1 Breather Plug
      *2 Breather Plug Hose
      *3 No. 2 Breather Plug
      *4 O-ring
    3. Using a screwdriver, remove the No. 2 breather plug from the breather plug hose.
    4. Using a screwdriver, remove the O-ring from the No. 2 breather plug.
  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER 
    1. Remove the nut, washer, and control shaft lever from the manual valve lever shaft subassembly.
      Fig 3: Identifying Nut, Washer And Control Shaft Lever
      GTY140791Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the 2 bolts and the park/neutral position switch assembly from the transaxle case.
      Fig 4: Identifying Park/Neutral Position Switch Assembly Bolts
      GTY140490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the park/neutral position switch, remove any dirt or rust on the installation portion of the control shaft. Be sure to remove the switch straight along the shaft while being careful not to deform the plate spring that supports the shaft. If the plate spring is deformed, the park/neutral position switch cannot be reinstalled correctly.

  4. REMOVE OIL COOLER TUBE UNION (OUTLET) 
    1. Remove the oil cooler tube union (outlet) from the transaxle case.
      Fig 5: Identifying Oil Cooler Tube Union (Outlet Oil Cooler Union)
      GTY112181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the oil cooler tube union (outlet).
  5. REMOVE OIL COOLER TUBE UNION (INLET) 
    1. Loosen the nut while holding the oil cooler tube union (inlet).
      Fig 6: Identifying Oil Cooler Tube Union (Inlet Oil Cooler Union)
      GTY112182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the oil cooler tube union (inlet) from the transaxle case.
    3. Remove the O-ring from the oil cooler tube union (inlet).
  6. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 3 No. 1 transaxle case plugs from the transaxle case.
      Fig 7: Identifying No. 1 Transaxle Case Plugs
      GTY203697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 3 O-rings from the 3 No. 1 transaxle case plugs.
  7. REMOVE NO. 2 TRANSAXLE CASE PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the 3 No. 2 transaxle case plugs from the transaxle housing.
      Fig 8: Identifying Gaskets And Hexagon Bolts
      GTY112074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 gaskets from the 3 No. 2 transaxle case plugs.
  8. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the transaxle assembly on wooden blocks.
      Fig 9: Supporting Transaxle Assembly On Wooden Blocks
      GTY296704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Wooden Block
  9. REMOVE OVERFLOW PLUG 
    1. Using a 6 mm hexagon socket wrench, remove the overflow plug from the automatic transaxle oil pan.
      Fig 10: Identifying Automatic Transaxle Oil Pan Sub-Assembly
      GTY205554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the overflow plug.
  10. REMOVE NO. 1 TRANSMISSION OIL FILLER TUBE 
    1. Using a 6 mm hexagon socket wrench, remove the No. 1 transmission oil filler tube from the automatic transaxle oil pan.
      Fig 11: Identifying Automatic Transaxle Assembly
      GTY190676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 
    1. Remove the 19 bolts and automatic transaxle oil pan from the transaxle case.
      Fig 12: Identifying Automatic Transaxle Oil Pan Bolts
      GTY250288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Some fluid will remain in the automatic transaxle oil pan. Remove all the bolts, and carefully remove the automatic transaxle oil pan.

  12. REMOVE AUTOMATIC TRANSAXLE OIL PAN GASKET 
    1. Remove the automatic transaxle oil pan gasket.
  13. REMOVE TRANSMISSION OIL CLEANER MAGNET 
    1. Remove the 2 transmission oil cleaner magnets from the automatic transaxle oil pan.
      Fig 13: Identifying Transmission Oil Cleaner Magnets
      GTY307303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Transmission Oil Cleaner Magnet
  14. INSPECT TRANSMISSION OIL CLEANER MAGNET  See step  1
  15. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 
    1. Remove the 2 bolts and valve body oil strainer from the transmission valve body.
      Fig 14: Identifying Oil Strainer Bolts
      GTY205601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the valve body oil strainer.
      Fig 15: Identifying Valve Body Oil Strainer & O-Ring
      GTY299622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 
    1. Remove the 11 bolts and transmission valve body from the transaxle case.
      Fig 16: Identifying Transaxle Bolt
      GTY250950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When removing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and the transaxle case to interfere with each other.

  17. REMOVE NO. 1 GOVERNOR APPLY GASKET 
    1. Remove the 2 No. 1 governor apply gaskets from the transaxle case.
      Fig 17: Identifying Transaxle Case Gasket
      GTY185124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSPECT INPUT SHAFT END PLAY  See step  2
  19. REMOVE REFILL PLUG 
    1. Remove the refill plug from the rear transaxle cover subassembly.
      Fig 18: Identifying Gasket And Refill Plug
      GTY112102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the gasket from the refill plug.
  20. REMOVE REAR TRANSAXLE COVER PLUG 
    1. Remove the 3 rear transaxle cover plugs from the rear transaxle cover subassembly.
      Fig 19: Identifying No. 1 Automatic Transaxle Case Plugs
      GTY185308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 3 O-rings from the 3 rear transaxle cover plugs.
  21. REMOVE REAR TRANSAXLE COVER SUB-ASSEMBLY 
    1. Remove the 14 bolts from the rear transaxle cover subassembly.
      Fig 20: Identifying Rear Transaxle Cover Sub-Assembly Bolts
      GTY171373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover subassembly to remove the rear transaxle cover subassembly from the transaxle case.
    3. Using a screwdriver, remove the 3 O-rings from the transaxle case.
      Fig 21: Identifying Transaxle Case Bolts
      GTY202240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, remove the 2 oil seal rings from the rear transaxle cover subassembly.
      Fig 22: Identifying Oil Seal Rings On Rear Transaxle Cover Sub-Assembly
      GTY253126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Oil Seal Ring
      *2 Thrust Needle Roller Bearing
      *3 Thrust Needle Roller Race
    5. Remove the thrust needle roller bearing and thrust needle roller race from the rear transaxle cover subassembly.
    6. Using a T30 "TORX" socket wrench, remove the 2 "TORX" screws and rear transaxle cover plate from the rear transaxle cover subassembly.
      Fig 23: Identifying Rear Transaxle Cover Plate
      GTY190974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using SST, remove the needle roller bearing from the rear transaxle cover subassembly.
      Fig 24: Removing Needle Roller Bearing At Rear Transaxle Cover Using SST
      GTY298742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09319-60020 
  22. REMOVE REAR MULTIPLE DISC CLUTCH ASSEMBLY 
    1. Remove the rear multiple disc clutch assembly from the transaxle case.
      Fig 25: Identifying Rear No. 2 Planetary Sun Gear Thrust Needle Roller Bearing
      GTY250672Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Bearing
      *2 Rear Multiple Disc Clutch Assembly
    2. Remove the thrust needle roller bearing from the transaxle case.
    3. Using a screwdriver, remove the O-ring from the rear multiple disc clutch assembly.
      Fig 26: Identifying Rear Multiple Disc Clutch O-Ring & Oil Seal
      GTY298847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
      *2 Oil Seal Ring
    4. Using a screwdriver, remove the oil seal ring from the rear multiple disc clutch assembly.
  23. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Using 2 screwdrivers and a hammer, tap out the snap ring from the rear multiple disc clutch assembly.
      Fig 27: Removing Rear Planetary Sun Gear Thrust Needle Roller Bearing
      GTY307062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring

      HINT: 

      Use a piece of cloth to keep the snap ring from flying off.

    2. Remove the rear planetary sun gear assembly from the rear multiple disc clutch assembly.
      Fig 28: Identifying Rear Planetary Sun Gear
      GTY253064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Rear Planetary Sun Gear
    3. Remove the thrust needle roller bearing and thrust bearing race from the rear multiple disc clutch assembly.
      Fig 29: Identifying Thrust Needle Roller Bearing And Race
      GTY253088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Needle Roller Bearing
      *2 Thrust Bearing Race
  24. INSPECT REAR PLANETARY SUN GEAR ASSEMBLY  See step  5
  25. REMOVE TRANSAXLE HOUSING 
    1. Remove the 20 bolts from the transaxle housing.
      Fig 30: Identifying Transaxle Housing Bolt
      GTY177512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case.
  26. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (OUTER RACE) 
    1. Using SST, remove the differential drive pinion tapered roller bearing RH (outer race) and shim from the transaxle housing.
      Fig 31: Removing Counter Driven Gear Front Tapered Roller Bearing Outer Race And Shim Using SST 09308-00010
      GTY205557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  27. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the bolt, clamp, and differential gear lube apply tube from the transaxle housing.
      Fig 32: Identifying Differential Gear Lube Apply Tube
      GTY205558Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE TRANSAXLE HOUSING OIL SEPARATOR 
    1. Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.
      Fig 33: Identifying Transaxle Housing Bolts
      GTY180190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FRONT OIL PUMP ASSEMBLY 
    1. Remove the O-ring from the front oil pump assembly.
      Fig 34: Identifying Transaxle Case Bolt
      GTY253068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-ring
    2. Remove the 7 bolts and front oil pump assembly from the transaxle case.
    3. Remove the O-ring from the front oil pump assembly.
      Fig 35: Identifying O-Ring
      GTY205560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the thrust needle roller bearing and thrust bearing race from the counter drive gear nut.
      Fig 36: Identifying Thrust Needle Roller Bearing And Thrust Needle Roller Bearing Race
      GTY253069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 O-ring
    5. Remove the O-ring from the transaxle case.
  30. REMOVE NO. 3 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the front oil pump assembly.
      Fig 37: Removing No. 3 Brake Disc Snap Ring At Front Oil Pump Assembly Using A Screwdriver
      GTY304934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 brake flanges, 3 brake discs, and 2 brake plates from the front oil pump assembly.
      Fig 38: Identifying Brake Flanges, Brake Discs And Brake Plates
      GTY252398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brake Flange
      *2 Brake Plate
      *3 Brake Disc
  31. INSPECT NO. 3 BRAKE DISC  See step  10
  32. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY 
    1. Remove the underdrive planetary gear assembly from the front oil pump assembly.
      Fig 39: Identifying Underdrive Planetary Gear Assembly
      GTY112116Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE NO. 3 BRAKE HUB 
    1. Remove the No. 3 brake hub from the underdrive planetary gear assembly.
      Fig 40: Identifying No. 3 Brake Hub And Underdrive Planetary Gear Assembly
      GTY112113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust bearing race from the underdrive planetary gear assembly.
      Fig 41: Identifying Thrust Needle Roller Race And Bearing
      GTY248826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
  34. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY 
    1. While expanding the snap ring with snap ring pliers, remove the planetary sun gear from the underdrive planetary gear assembly.
      Fig 42: Identifying Planetary Sun Gear Sub-Assembly
      GTY253070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Planetary Sun Gear Subassembly
      *2 Underdrive Planetary Gear Assembly
      *3 Snap Ring
    2. Remove the snap ring from the underdrive planetary gear assembly.
  35. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY  See step  6
  36. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY  See step  4
  37. REMOVE INPUT SHAFT SUB-ASSEMBLY 
    1. Remove the input shaft subassembly from the front oil pump assembly.
      Fig 43: Identifying Input Shaft And Oil Pump Assembly
      GTY112117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the thrust needle roller bearing and thrust bearing race from the input shaft subassembly.
      Fig 44: Identifying Thrust Needle Roller Race And Bearing
      GTY249366Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 Input Shaft subassembly
      *4 Oil Seal Ring
    3. Using a screwdriver, remove the 3 oil seal rings from the input shaft subassembly.
  38. REMOVE UNDERDRIVE PLANETARY SUN GEAR 
    1. Remove the underdrive planetary sun gear from the front oil pump assembly.
      Fig 45: Identifying Underdrive Planetary Sun Gear And Thrust Needle Roller Bearing
      GTY253125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Underdrive Planetary Sun Gear
      *2 Thrust Needle Roller Bearing
    2. Remove the thrust needle roller bearing from the front oil pump assembly.
  39. REMOVE NO. 1 BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the front oil pump assembly.
      Fig 46: Identifying Snap Rings And Brake Snap Ring Stopper
      GTY252466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Brake Snap Ring Stopper
    2. Remove the flange, 3 brake discs, and 3 brake plates from the front oil pump assembly.
      Fig 47: Identifying Brake Disc, Brake Plate And Flange
      GTY249231Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Flange
      *2 Brake Plate
      *3 Brake Disc
  40. INSPECT NO. 1 BRAKE DISC  See step  8
  41. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Remove the 3 2nd brake piston return springs from the front oil pump assembly.
      Fig 48: Identifying 2nd Brake Piston Return Springs
      GTY112120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY  See step  11
  43. REMOVE NO. 1 BRAKE PISTON 
    1. Holding the front oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the front oil pump assembly to remove the No. 1 brake piston.
      Fig 49: Applying Compressed Air To Oil Pump Assembly
      GTY180886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.
      Fig 50: Identifying O-Rings On No. 1 Brake Piston
      GTY189021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE FRONT DIFFERENTIAL CASE 
    1. Remove the front differential case from the transaxle case.
      Fig 51: Identifying Front Differential Case Of Transaxle Case
      GTY175162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE COUNTER DRIVE GEAR NUT 
    1. Using SST and a hammer, unstake the counter drive gear nut.
      Fig 52: Identifying Counter Drive Gear Nut
      GTY181376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
    2. Turn the manual valve lever shaft counterclockwise to set it to the P position as shown in the illustration.
      Fig 53: Turning Manual Valve Lever Shaft
      GTY205562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the counter drive gear nut from the planetary gear assembly.
      Fig 54: Identifying Counter Drive Gear Nut
      GTY187314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00130 
    4. Turn the manual valve lever shaft 2 notches clockwise to set it to the N position as shown in the illustration.
      Fig 55: Turning Manual Valve Lever Shaft
      GTY205563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE COUNTER DRIVEN GEAR 
    1. Remove the counter driven gear from the transaxle case.
      Fig 56: Identifying Counter Driven Gear
      GTY174506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING RH (INNER RACE) 
    1. Using SST, remove the differential drive pinion tapered roller bearing RH (inner race) from the counter driven gear.
      Fig 57: Removing Differential Drive Pinion Tapered Roller Bearing RH (Inner Race) Using SST
      GTY296814Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60010 
        1. 09951-00320
  48. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (INNER RACE) 

    HINT: 

    If removing the differential drive pinion tapered roller bearing LH (inner race), replace the counter driven gear with a new one.

  49. REMOVE PAWL SHAFT CLAMP 
    1. Remove the bolt and pawl shaft clamp from the transaxle case.
      Fig 58: Identifying Pawl Shaft Clamp Bolt
      GTY174401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE NO. 1 TRANSMISSION CASE PLATE 
    1. Remove the bolt and No. 1 transmission case plate from the transaxle case.
      Fig 59: Identifying No. 1 Transmission Case Plate Bolt
      GTY168180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE PAWL STOPPER PLATE 
    1. Remove the 2 bolts and pawl stopper plate from the transaxle case.
      Fig 60: Identifying Pawl Stopper Plate And Bolts
      GTY205564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE PARKING LOCK SLEEVE 
    1. Remove the parking lock sleeve from the transaxle case.
      Fig 61: Identifying Parking Lock Sleeve
      GTY205565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE PARKING LOCK PAWL 
    1. Remove the spring, parking lock pawl pin, parking lock pawl shaft, and parking lock pawl from the transaxle case.
      Fig 62: Identifying Parking Lock Pawl Pin, Shaft And Spring
      GTY253071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Parking Lock Pawl Pin
      *2 Parking Lock Pawl Shaft
      *3 Spring
      *4 Parking Lock Pawl
  54. REMOVE DIFFERENTIAL DRIVE PINION TAPERED ROLLER BEARING LH (OUTER RACE) 
    1. Using SST, remove the differential drive pinion tapered roller bearing LH (outer race) from the transaxle case.
      Fig 63: Removing Counter Driven Gear Rear Tapered Roller Bearing Outer Race
      GTY205567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  55. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      Fig 64: Removing Snap Ring From Transaxle Case
      GTY173483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the one-way clutch assembly with the planetary ring gear from the transaxle case.
      Fig 65: Identifying One-Way Clutch Assembly And Thrust Needle Roller Bearing
      GTY252444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 One-way Clutch Assembly
      *2 Thrust Needle Roller Bearing
    3. Remove the thrust needle roller bearing from the front planetary gear assembly.
    4. Remove the one-way clutch assembly from the planetary ring gear.
      Fig 66: Identifying One-Way Clutch Assembly, Outer Race Retainer And Planetary Ring Gear
      GTY253072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 One-way Clutch Assembly
      *2 Outer Race Retainer
      *3 Planetary Ring Gear
    5. Remove the outer race retainer from the one-way clutch assembly.
  56. INSPECT ONE-WAY CLUTCH ASSEMBLY  See step  7
  57. REMOVE PLANETARY RING GEAR FLANGE 
    1. Using a screwdriver, remove the snap ring from the planetary ring gear.
      Fig 67: Identifying Planetary Ring Gear Flange
      GTY252406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Snap Ring
      *2 Planetary Ring Gear Flange
      *3 Planetary Ring Gear
    2. Remove the planetary ring gear flange from the planetary ring gear.
  58. REMOVE NO. 2 BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      Fig 68: Removing Snap Ring From Transaxle Case
      GTY202493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the brake flange, 5 brake discs, and 5 brake plates from the transaxle case.
      Fig 69: Identifying Brake Flange, Brake Discs And Brake Plates
      GTY250235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brake Flange
      *2 Brake Plate
      *3 Brake Disc
  59. INSPECT NO. 2 BRAKE DISC  See step  9
  60. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      Fig 70: Removing Snap Ring From Transaxle Case
      GTY202255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 1st and reverse brake return spring from the transaxle case.
      Fig 71: Identifying 1st And Reverse Brake Return Spring
      GTY167228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY  See step  12
  62. REMOVE NO. 2 BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the ATF hole to remove the No. 2 brake piston assembly from the transaxle case.
      Fig 72: Applying Compressed Air To ATF Hole
      GTY186503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.
      Fig 73: Identifying O-Rings
      GTY187106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE FRONT PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the planetary gear assembly from the transaxle case.
      Fig 74: Removing Planetary Gear Assembly From Transaxle Case
      GTY202262Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00580
      • SST: 09950-70010 
        1. 09951-07100
  64. REMOVE COUNTER DRIVE GEAR 
    1. Using SST and a press, remove the counter drive gear and bearing inner race (rear side) from the transaxle case.
      Fig 75: Removing Counter Drive Gear
      GTY177773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00710
      • SST: 09950-70010 
        1. 09951-07100
    2. As shown in the illustration, tighten the 2 bolts evenly and leave a clearance of approximately 5.0 mm (0.197 in.) between the counter drive gear and inner race.
      Fig 76: Identifying Counter Drive Gear
      GTY186629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST, remove the bearing inner race (front side) from the counter drive gear.
      Fig 77: Removing Bearing Inner Race (Front Side) At Counter Drive Gear Using SST
      GTY305125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      • SST: 09950-00020 
      • SST: 09950-00030 
      • SST: 09950-40011 
        1. 09957-04010
      • SST: 09950-60020 
        1. 09951-00710
  65. REMOVE NO. 3 BRAKE PISTON 
    1. Place SST on the brake piston return spring and compress the brake piston return spring with a press.
      Fig 78: Removing Brake Piston Return Spring
      GTY176238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00070 
    2. Using a screwdriver, remove the snap ring from the transaxle case.
    3. Remove the brake piston return spring from the transaxle case.
      Fig 79: Identifying Brake Piston Return Spring
      GTY306917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Brake Piston Return Spring
    4. Remove the No. 3 brake piston from the transaxle case.
      Fig 80: Identifying No. 3 Brake Piston
      GTY253076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 No. 3 Brake Piston
    5. Using a screwdriver, remove the 2 O-rings from the No. 3 brake piston.
      Fig 81: Identifying O-Rings
      GTY205569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  66. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY  See step  13
  67. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY 
    1. Remove the bolt, manual detent spring cover, and manual detent spring subassembly from the transaxle case.
      Fig 82: Identifying Manual Detent Spring Sub-Assembly
      GTY205570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod subassembly from the manual valve lever shaft.
      Fig 83: Identifying Parking Lock Rod Sub-Assembly
      GTY205571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Align the slot with the notches on the manual valve lever shaft to remove the parking lock rod subassembly.

  69. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY 
    1. Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the transaxle case.
      Fig 84: Identifying Manual Valve Lever Shaft Retainer Spring
      GTY168683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the manual valve lever shaft subassembly from the transaxle case.
      Fig 85: Identifying Manual Valve Lever Shaft Sub-Assembly
      GTY205572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  70. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.
      Fig 86: Removing Manual Valve Lever Shaft Oil Seal
      GTY205549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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