HOW TO REPLACE TERMINAL (with terminal retainer or secondary locking device)

HINT: To remove the terminal from the connector, please construct and use the special tool or like object shown on the left.

1. Locking device must be disengaged before the terminal locking clip can be released and the terminal removed from the connector.
2. Use a special tool or the terminal pick to unlock the secondary locking device or terminal retainer.
   NOTE: Do not remove the terminal retainer from connector body.
   Fig 2: Disengaging Secondary Locking Device Or Terminal Retainer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. For Non-Waterproof Type Connector

      HINT: The needle insertion position varies according to the connector's shape (number of terminals etc.), so check the position before inserting it.

      "Case 1"

      Raise the terminal retainer up to the temporary lock position.

      Fig 3: Raising Terminal Retainer Up To Temporary Lock Position

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      "Case 2"

      Open the secondary locking device.

      Fig 4: Opening Secondary Locking Device

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 5: Removing Non Waterproof Type Connector Locking Tab Using Tool

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. For Waterproof Type Connector

      HINT: Terminal retainer color is different according to connector body.

      Example:

      Terminal Retainer: Connector Body 

      Black or White: Gray

      Black or White: Dark Gray

      Gray or White: Black

      Fig 6: Removing Waterproof Type Connector Locking Tab Using Tool

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      "Case 1"

      Type where terminal retainer is pulled up to the temporary lock position (Pull Type).

      Insert the special tool into the terminal retainer access hole (Triangle Mark) and pull the terminal retainer up to the temporary lock position.

      HINT: The needle insertion position varies according to the connector's shape (Number of terminals etc.), so check the position before inserting it.

      Fig 7: Pulling Terminal Retainer Up To Temporary Lock Position Using Special Tool (Case 1)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      "Case 2"

      Type which cannot be pulled as far as Power Lock insert the tool straight into the access hole of terminal retainer as shown.

      Fig 8: Inserting Tool Straight Into Access Hole Of Terminal Retainer (Case 2)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Push the terminal retainer down to the temporary lock position.

      Fig 9: Pushing Terminal Retainer Down To Temporary Lock Position

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Release the locking lug from terminal and pull the terminal out from rear.
   Fig 10: Releasing Terminal Locking Lug

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Insert the terminal.

   HINT:

   1. Make sure the terminal is positioned correctly.
   2. Insert the terminal until the locking lug locks firmly.
   3. Insert the terminal with terminal retainer in the temporary lock position.
      Fig 11: Installing Terminal To Connector

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Push the secondary locking device or terminal retainer in to the full lock position.