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Home >> Toyota >> 2012 >> Prius V >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Control System [Diagnostic Codes (P0AA4-232 - U0424-537) & Circuit Tests] >> Hybrid Control System >> DTC P0C3E-628: DC / DC Converter Temperature Sensor "B" Range / Performance; DTC P0C41-627: DC / DC Converter Temperature Sensor "B" Intermittent / Erratic >> Procedure

DTC P0C3E-628: DC / DC Converter Temperature Sensor "B" Range / Performance; DTC P0C41-627: DC / DC Converter Temperature Sensor "B" Intermittent / Erratic: Procedure

  1. CHECK DTC OUTPUT (HYBRID CONTROL) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
    4. Check if DTCs are output.

      Result

      Result Proceed to
      P0C3E-628 or P0C41-627 is output A
      Any of the following DTCs are also output. B
      DTC No. Relevant Diagnosis
      P0A93-346 Inverter Cooling System Performance
      P0C73-776 Motor Electronics Coolant Pump "A" Control Performance
      P314A-828 Inverter Coolant Pump Speed Signal

      HINT: 

      P0C3E-628 or P0C41-627 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output.

    5. Turn the power switch off.

    B → See step   9 

    A: Go to next step 

  2. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to  PROCEDURE - Step 4 

    NG → CONNECT SECURELY 

    OK: Go to next step 

  3. CHECK QUANTITY OF HV COOLANT. Refer to  PROCEDURE - Step 3 

    B → ADD HV COOLANT 

    C → INSPECT FOR COOLANT LEAK AND ADD COOLANT 

    A: Go to next step 

  4. CHECK COOLANT HOSE. Refer to  PROCEDURE - Step 4 

    NG → CORRECT THE PROBLEM 

    OK: Go to next step 

  5. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE ELECTRIC COOLING FAN). Refer to  PROCEDURE - Step 5 

    NG → See step   10 

    OK: Go to next step 

  6. CHECK HV COOLANT (CHECK FOR CONDITIONS THAT MAY HAVE CAUSED FREEZING). Refer to  PROCEDURE - Step 6 

    B → See step   11 

    A: Go to next step 

  7. REPLACE HV COOLANT. Refer to  PROCEDURE - Step 7 

    NEXT: Go to next step 

  8. CHECK INVERTER WATER PUMP ASSEMBLY. Refer to  PROCEDURE - Step 8 

    NG → See step   12 

    OK → COMPLETED 

  9. GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART 
  10. CHECK COOLING FAN SYSTEM. Refer to  Cooling Fan Circuit 
  11. REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to  COMPONENTS 
  12. REPLACE INVERTER WATER PUMP ASSEMBLY. Refer to  COMPONENTS