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Home >> Toyota >> 2012 >> Prius V >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System [Diagnostic Codes] >> SFI System >> DTC P0300: Random / Multiple Cylinder Misfire Detected; DTC P0301: Cylinder 1 Misfire Detected; DTC P0302: Cylinder 2 Misfire Detected; DTC P0303: Cylinder 3 Misfire Detected; DTC P0304: Cylinder 4 Misfire Detected >> Procedure

DTC P0300: Random / Multiple Cylinder Misfire Detected; DTC P0301: Cylinder 1 Misfire Detected; DTC P0302: Cylinder 2 Misfire Detected; DTC P0303: Cylinder 3 Misfire Detected; DTC P0304: Cylinder 4 Misfire Detected: Procedure

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO MISFIRE DTCS) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
    5. Read the DTCs.
      RESULT

      Result Proceed to
      DTC P0300, P0301, P0302, P0303 and/or P0304 are output A
      DTC P0300, P0301, P0302, P0303 and/or P0304 and other DTCs are output B

      HINT: 

      If any DTCs other than P0300, P0301, P0302, P0303 and/or P0304 are output, troubleshoot those DTCs first.

    B → See step   37 

    A: Go to next step 

  2. CHECK PCV HOSE CONNECTIONS 
    1. Check the PCV hose connections. Refer to COMPONENTS .

      OK

      PCV valve and hose are correctly connected and are not damaged.

    NG → REPAIR OR REPLACE PCV HOSE 

    OK: Go to next step 

  3. READ VALUE USING TECHSTREAM (MISFIRE RPM AND MISFIRE LOAD) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Misfire / Misfire RPM and Misfire Load.
    5. Read and note the Misfire RPM and Misfire Load values.

      HINT: 

      The Misfire RPM and Misfire Load values indicate the vehicle conditions under which the misfire occurred.

    NEXT: Go to next step 

  4. READ VALUE USING TECHSTREAM (CYLINDER #1 (TO #4) MISFIRE COUNT) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Clear the DTCs. Refer to DTC CHECK / CLEAR .
    5. Put the engine in inspection mode (maintenance mode). Refer to INSPECTION MODE PROCEDURE .
    6. Enter the following menus: Powertrain / Engine and ECT / Data List / Gas Misfire / Cylinder #1 (to #4) Misfire Count.
    7. Allow the engine to idle.
    8. Read each value for Cylinder #1 (to #4) Misfire Count displayed on the Techstream. If no misfire counts occur in any cylinders, perform steps [A] and [B], and then check the misfire counts again.
    9. Drive the vehicle with the Misfire RPM and Misfire Load noted in the read value using the Techstream (Misfire RPM and Misfire Load) procedures above [A].
    10. Read Cylinder #1 (to #4) Misfire Count or the DTCs displayed on the Techstream [B].
      RESULT

      Misfire Count Proceed to
      Most misfires occur in only 1 or 2 cylinders A
      3 cylinders or more have equal misfire counts B

      HINT: 

      • If it is difficult to reproduce misfires for each cylinder, check the Data List item called Misfire Margin. Try to find vehicle driving conditions that lower the Misfire Margin value. Values above 30% are considered normal.
      • If the freeze frame data record of the engine coolant temperature is below 75°C (167°F), it may only be possible to detect the misfire when the engine is cold.

    B → See step   18 

    A: Go to next step 

  5. INSPECT SPARK PLUG 
    1. Inspect the spark plug of the misfiring cylinder. Refer to ON-VEHICLE INSPECTION - Step 3 .

    NG → See step   38 

    OK: Go to next step 

  6. CHECK FOR SPARK (SPARK TEST) 
    1. Perform a spark test. Refer to ON-VEHICLE INSPECTION - Step 1 .

      HINT: 

      If the result of the spark test is normal, proceed to the next step.

    NEXT: Go to next step 

  7. CHECK CYLINDER COMPRESSION PRESSURE 
    1. Measure the cylinder compression pressure of the misfiring cylinder. Refer to ON-VEHICLE INSPECTION - Step 8 .

    NG → CHECK ENGINE TO DETERMINE CAUSE OF LOW COMPRESSION 

    OK: Go to next step 

  8. CHECK TERMINAL VOLTAGE (POWER SOURCE OF FUEL INJECTOR ASSEMBLY) 
    1. Disconnect the ECM connector.
      Fig 1: Checking Terminal Voltage (Power Source Of Fuel Injector Assembly)
      GTY341409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the power switch on (IG).
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      D27-85 (#10) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      D27-84 (#20) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      D27-83 (#30) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      D27-82 (#40) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to ECM)

    NG → See step   45 

    OK: Go to next step 

  9. CHECK FUEL INJECTOR ASSEMBLY OF MISFIRING CYLINDER 
    1. Check the fuel injector assembly injection (whether fuel volume is high or low, and whether injection pattern is poor). Refer to INSPECTION .

    NG → See step   39 

    OK: Go to next step 

  10. CHECK INTAKE SYSTEM 
    1. Check the intake system for vacuum leaks. Refer to ON-VEHICLE INSPECTION .

      OK

      No leaks in intake system.

    NG → REPAIR OR REPLACE INTAKE SYSTEM 

    OK: Go to next step 

  11. CHECK FUEL PRESSURE 
    1. Check the fuel pressure. Refer to ON-VEHICLE INSPECTION - Step 2 .

    NG → See step   36 

    OK: Go to next step 

  12. READ VALUE USING TECHSTREAM (COOLANT TEMP) See step   5 

    NG → See step   40 

    OK: Go to next step 

  13. READ VALUE USING TECHSTREAM (MAF) See step   6 

    NG → See step   31 

    OK: Go to next step 

  14. ADJUST VALVE TIMING See step   8 

    NEXT: Go to next step 

  15. CHECK WHETHER DTC OUTPUT RECURS (P0300, P0301, P0302, P0303 OR P0304) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Clear the DTCs. Refer to DTC CHECK / CLEAR .
    5. Drive the vehicle accordance with the driving pattern described in Confirmation Driving Pattern.
    6. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.
    7. Read the pending DTCs.
      RESULT

      Result Proceed to
      DTC P0300, P0301, P0302, P0303 or P0304 is output A
      DTC is not output B

    B → END 

    A: Go to next step 

  16. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Put the engine in inspection mode (maintenance mode). Refer to INSPECTION MODE PROCEDURE .
    5. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

      HINT: 

      The A/C switch and all accessory switches should be off.

    6. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position / Data List / Primary / MAP.
    7. Check the engine idling condition and MAP values in the Data List while performing the Active Test.

      HINT: 

      • Do not leave the EGR valve open for 10 seconds or more during the Active Test.
      • Be sure to return the EGR valve to step 0 when the Active Test is completed.
      • Do not open the EGR valve 30 steps or more during the Active Test.

      OK

      MAP and idling condition change in response to EGR step position.

      Standard

      - EGR Step Position (Active Test)
      0 Steps 0 to 30 Steps
      Idling condition Steady idling Idling changes from steady to rough idling or engine stalls
      MAP
      (Data List)
      MAP value is 20 to 40 kPa (150 to 300 mmHg)
      (EGR valve is fully closed)
      MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed

      HINT: 

      During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in the EGR valve.

      Result

      Result Proceed to
      Outside of standard range A
      Within standard range B

    B → See step   31 

    A: Go to next step 

  17. INSPECT EGR VALVE ASSEMBLY 
    1. Remove the EGR valve assembly. Refer to REMOVAL .
    2. Check if the EGR valve is stuck open.

      OK

      EGR valve is tightly closed.

      RESULT

      Result Proceed to
      NG A
      OK B

    B → See step   31 

    A → See step   41 

  18. CHECK INTAKE SYSTEM 
    1. Check the intake system for vacuum leaks. Refer to ON-VEHICLE INSPECTION .

      OK

      No leaks in intake system.

    NG → REPAIR OR REPLACE INTAKE SYSTEM 

    OK: Go to next step 

  19. CHECK FUEL PRESSURE 
    1. Check the fuel pressure. Refer to ON-VEHICLE INSPECTION - Step 2 .

    NG → See step   36 

    OK: Go to next step 

  20. READ VALUE USING TECHSTREAM (COOLANT TEMP) See step   5 

    NG → See step   40 

    OK: Go to next step 

  21. READ VALUE USING TECHSTREAM (MAF) See step   6 

    NG → See step   31 

    OK: Go to next step 

  22. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Put the engine in inspection mode (maintenance mode). Refer to INSPECTION MODE PROCEDURE .
    5. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

      HINT: 

      The A/C switch and all accessory switches should be off.

    6. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position / Data List / Primary / MAP.
    7. Check the engine idling condition and MAP values in the Data List while performing the Active Test.

      HINT: 

      • Do not leave the EGR valve open for 10 seconds or more during the Active Test.
      • Be sure to return the EGR valve to step 0 when the Active Test is completed.
      • Do not open the EGR valve 30 steps or more during the Active Test.

      OK

      MAP and idling condition change in response to EGR step position.

      Standard

      - EGR Step Position (Active Test)
      0 Steps 0 to 30 Steps
      Idling condition Steady idling Idling changes from steady to rough idling or engine stalls
      MAP
      (Data List)
      MAP value is 20 to 40 kPa (150 to 300 mmHg)
      (EGR valve is fully closed)
      MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed

      HINT: 

      During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in the EGR valve.

      Result

      Result Proceed to
      Outside of standard range A
      Within standard range B

    B → See step   31 

    A: Go to next step 

  23. INSPECT EGR VALVE ASSEMBLY 
    1. Remove the EGR valve assembly. Refer to REMOVAL .
    2. Check if the EGR valve is stuck open.

      OK

      EGR valve is tightly closed.

    NG → See step   41 

    OK: Go to next step 

  24. INSPECT SPARK PLUG 
    1. Remove the ignition coil assembly and the spark plug from the misfiring cylinder.
    2. Inspect the spark plug of the misfiring cylinder. Refer to ON-VEHICLE INSPECTION - Step 3 .

    NG → See step   38 

    OK: Go to next step 

  25. CHECK FOR SPARK (SPARK TEST) 
    1. Perform a spark test. Refer to ON-VEHICLE INSPECTION - Step 1 .

      HINT: 

      If the result of the spark test is normal, proceed to the next step.

    NEXT: Go to next step 

  26. CHECK CYLINDER COMPRESSION PRESSURE 
    1. Measure the cylinder compression pressure of the misfiring cylinder. Refer to ON-VEHICLE INSPECTION - Step 8 .

    NG → CHECK ENGINE TO DETERMINE CAUSE OF LOW COMPRESSION 

    OK: Go to next step 

  27. CHECK TERMINAL VOLTAGE (POWER SOURCE OF FUEL INJECTOR ASSEMBLY) 
    1. Disconnect the ECM connector.
      Fig 2: Checking Terminal Voltage (Power Source Of Fuel Injector Assembly)
      GTY341409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the power switch on (IG).
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      D27-85 (#10) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      D27-84 (#20) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      D27-83 (#30) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      D27-82 (#40) - D27-109 (E01) Power switch on (IG) 11 to 14 V
      TEXT IN ILLUSTRATION

      *a Front view of wire harness connector
      (to ECM)

    NG → See step   42 

    OK: Go to next step 

  28. CHECK FUEL INJECTOR ASSEMBLY OF MISFIRING CYLINDER 
    1. Check the fuel injector assembly injection (whether fuel volume is high or low, and whether injection pattern is poor). Refer to INSPECTION .

    NG → See step   39 

    OK: Go to next step 

  29. ADJUST VALVE TIMING See step   8 

    NEXT: Go to next step 

  30. CHECK WHETHER DTC OUTPUT RECURS (DTC P0300, P0301, P0302, P0303 OR P0304) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Clear the DTCs. Refer to DTC CHECK / CLEAR .
    5. Drive the vehicle accordance with the driving pattern described in Confirmation Driving Pattern.
    6. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes / Pending.
    7. Read the pending DTCs.
      RESULT

      Result Proceed to
      DTC P0300, P0301, P0302, P0303 or P0304 is output A
      DTC is not output B

    B → END 

    A: Go to next step 

  31. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY CONNECTOR CONNECTION) 
    1. Check the connection and terminal contact pressure of connectors and wire harnesses between the mass air flow meter sub-assembly and ECM. Refer to ELECTRONIC CIRCUIT INSPECTION PROCEDURE .

      HINT: 

      Repair any problems.

    NEXT: Go to next step 

  32. CHECK WHETHER DTC OUTPUT RECURS (MISFIRE DTCS) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Clear the DTCs. Refer to DTC CHECK / CLEAR .
    5. Turn the power switch off and wait for 30 seconds.
    6. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.
    7. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
    8. Input the DTC: P0300, P0301, P0302, P0303 or P0304.
    9. Check the DTC judgment result.
      RESULT

      Result Proceed to
      ABNORMAL
      (DTC P0300, P0301, P0302, P0303 or P0304 is output)
      A
      NORMAL
      (DTC is not output)
      B

    B → END 

    A: Go to next step 

  33. CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM) See step   3 

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  34. REPLACE MASS AIR FLOW METER SUB-ASSEMBLY 
    1. Replace the mass air flow meter sub-assembly. Refer to REMOVAL .

      HINT: 

      If the results of the inspections performed in steps 13 and 21 indicated no problem, proceed to the next step without replacing the mass air flow meter sub-assembly.

    NEXT: Go to next step 

  35. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Clear the DTCs. Refer to DTC CHECK / CLEAR .
    5. Turn the power switch off and wait for 30 seconds.
    6. Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.
    7. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
    8. Input the DTC: P0300, P0301, P0302, P0303 or P0304.
    9. Check the DTC judgment result.
      RESULT

      Result Proceed to
      NORMAL
      (DTC is not output)
      A
      ABNORMAL
      (DTC P0300, P0301, P0302, P0303 or P0304 is output)
      B

    B → See step   43 

    A → END 

  36. CHECK FUEL LINE 
    1. Check the fuel lines for leaks or blockage.

    NG → REPAIR OR REPLACE FUEL LINE 

    OK → See step   44 

  37. GO TO DTC CHART. Refer to  DIAGNOSTIC TROUBLE CODE CHART 
  38. REPLACE SPARK PLUG. Refer to  REMOVAL - Step 6 
  39. REPLACE FUEL INJECTOR ASSEMBLY. Refer to  REMOVAL 
  40. REPLACE ENGINE COOLANT TEMPERATURE SENSOR. Refer to  REMOVAL 
  41. REPLACE EGR VALVE ASSEMBLY. Refer to  REMOVAL 
  42. GO TO FUEL INJECTOR CIRCUIT. Refer to  Fuel Injector Circuit 
  43. REPLACE ECM. Refer to  REMOVAL 
  44. REPLACE FUEL PUMP. Refer to  REMOVAL 
  45. GO TO FUEL INJECTOR CIRCUIT. Refer to  Fuel Injector Circuit