DTC P0A38-257: Generator Temperature Sensor Circuit Low; DTC P0A39-259: Generator Temperature Sensor Circuit High: Procedure
WARNING: This page is about a different variant/trim than selected.
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR) See step 3
NG → CONNECT SECURELY
OK: Go to next step
- READ VALUE USING TECHSTREAM (MOTOR TEMP NO2)
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Data List / Motor Temp No2.
- Read the Data List.
Result
Result Proceed to -40°F (-40°C) A 419°F (215°C) B Same as actual temperature C - Turn the ignition switch off.
B → See step 5
C → See step 9
A: Go to next step
- READ VALUE USING TECHSTREAM (CHECK FOR OPEN)
- Disconnect the generator temperature sensor connector.
- Connect terminals 4 (GMT) and 9 (GMTG) of vehicle side connector B59 of the generator temperature sensor.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Data List / Motor Temp No2.
- Read the Data List.
OK
Tester Display Condition Specified Condition Motor Temp No2 Terminals GMT and GMTG connected, ignition switch ON 419°F (215°C) TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Generator Temperature Sensor)HINT:
The generator temperature sensor is not available separately. If it requires replacement, replace the hybrid vehicle transaxle assembly.
- Turn the ignition switch off.
- Connect the generator temperature sensor connector.
NG → See step 4
OK → See step 8
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - GENERATOR TEMPERATURE SENSOR)
- Connect terminals 26 (GMT) and 27 (GMTG) of connector A65 of the hybrid vehicle control ECU.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Data List / Motor Temp No2.
- Read the Data List.
OK
Tester Display Condition Specified Condition Motor Temp No2 Terminals GMT and GMTG connected, ignition switch ON 419°F (215°C) TEXT IN ILLUSTRATION*a Component with harness connected
(Hybrid Vehicle Control ECU) - Turn the ignition switch off.
NG → See step 7
OK → REPAIR OR REPLACE HARNESS OR CONNECTOR
- READ VALUE USING TECHSTREAM (CHECK FOR SHORT)
- Disconnect the generator temperature sensor connector.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Data List / Motor Temp No2.
- Read the Data List.
OK
Tester Display Switch Condition Specified Condition Motor Temp No2 Ignition switch ON -40°F (-40°C) HINT:
The generator temperature sensor is not available separately. If it requires replacement, replace the hybrid vehicle transaxle assembly.
- Turn the ignition switch off.
NG → See step 6
OK → See step 8
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - GENERATOR TEMPERATURE SENSOR)
- Disconnect the generator temperature sensor connector.
- Disconnect connector A65 from the hybrid vehicle control ECU.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard Resistance (Check for Open)
Tester Connection Switch Condition Specified Condition B59-4 (GMT) - A65-26 (GMT) Ignition switch off Below 1 Ω B59-9 (GMTG) - A65-27 (GMTG) Ignition switch off Below 1 Ω Standard Resistance (Check for Short)
Tester Connection Switch Condition Specified Condition B59-4 (GMT) or A65-26 (GMT) - Body ground and other terminals Ignition switch off 10 kΩ or higher B59-9 (GMTG) or A65-27 (GMTG) - Body ground and other terminals Ignition switch off 10 kΩ or higher TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Generator Temperature Sensor)*b Rear view of wire harness connector
(to Hybrid Vehicle Control ECU) - Connect the hybrid vehicle control ECU connector.
- Connect the generator temperature sensor connector.
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 7
- REPLACE HYBRID VEHICLE CONTROL ECU. Refer to REMOVAL
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to REMOVAL
- CHECK FOR INTERMITTENT PROBLEMS. Refer to CHECK FOR INTERMITTENT PROBLEMS