DTC P0AD3-123: Hybrid Battery Pack Cooling Fan 3 Control Circuit High: Procedure
- CHECK DTC OUTPUT (DTC P0AFC-123 IS OUTPUT) See step 1
B → See step 11
A: Go to next step
- CHECK HARNESS AND CONNECTOR (VM2 VOLTAGE) WARNING:
Be sure to wear insulated gloves and protective goggles.
- Disconnect the cable from the negative (-) battery terminal.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Remove the battery cover. Refer to REMOVAL .
- Remove the battery smart unit. Refer to REMOVAL
.NOTE:
Do not disconnect the battery smart unit connector.
- Connect the cable to the negative (-) battery terminal.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON and the Techstream on.
- Enter the following menus: Powertrain / Hybrid Control / Active Test / Driving the Battery Cooling Fan.
- Select each air volume mode (1 to 6) in the "Driving the Battery Cooling Fan" active test to operate the battery cooling blower assembly.
- Measure the voltage according to the value(s) in the table below while the battery cooling blower is operating.
Standard Voltage
Tester Connection Switch Condition Specified Condition z18-1 (VM2) - z21-5 (GND) Ignition switch ON 10 V or less TEXT IN ILLUSTRATION*1 Component with harness connected
(Battery Smart Unit)NOTE:If the ignition switch is turned ON with the service plug grip removed, DTC P0A0D-350 for the interlock switch system will be stored. If this DTC is output, clear the DTC using the Techstream. Refer to DTC CHECK / CLEAR .
HINT:
Compare the values in each air volume mode (1 to 6).
NG → See step 6
OK: Go to next step
- CHECK HV BATTERY ASSEMBLY (BATTERY TEMPERATURE SENSOR) See step 3
NG → See step 9
OK: Go to next step
- CHECK BATTERY SMART UNIT See step 4
NG → See step 13
OK: Go to next step
- CHECK HYBRID VEHICLE RELAY ASSEMBLY See step 5
NG → See step 8
OK → See step 14
- CHECK BATTERY COOLING BLOWER ASSEMBLY (NO. 2) See step 2
B → See step 15
A: Go to next step
- CHECK HARNESS AND CONNECTOR (BATTERY SMART UNIT - BATTERY COOLING BLOWER ASSEMBLY [NO. 2]) WARNING:
Be sure to wear insulated gloves and protective goggles.
- Disconnect the cable from the negative (-) battery terminal.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Remove the battery cover. Refer to REMOVAL .
- Disconnect the z18 connector from the battery smart unit.
- Disconnect the O47 connector from the battery cooling blower (No. 2).
- Measure the resistance according to the value(s) in the table below.Fig 3: Checking Harness And Connector (Battery Smart Unit - Battery Cooling Blower Assembly [No. 2])
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard Resistance (Check for Open)
Tester Connection Switch Condition Specified Condition O47-2 (VM2) - z18-1 (VM2) Ignition switch off Below 1 Ω Standard Resistance (Check for Short)
Tester Connection Switch Condition Specified Condition O47-2 (VM2) or z18-1 (VM2) - O47-1 (IG2) Ignition switch off 10 kΩ or higher TEXT IN ILLUSTRATION*1 Rear view of wire harness connector
(to Battery Smart Unit)*2 Front view of wire harness connector
(to Battery Cooling Blower Assembly [No. 2])
NG → See step 10
OK → See step 13
- CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE) See step 8
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 2 BATTERY PACK WIRE)
OK → See step 13
- CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE) See step 4
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 2 BATTERY PACK WIRE)
OK → See step 12
- CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE) See step 6
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 2 BATTERY PACK WIRE)
OK → REPAIR OR REPLACE HARNESS OR CONNECTOR
- GO TO DTC P0AFC-123. Refer to DTC P0AFC-123: Hybrid Battery Pack Sensor Module
- REPLACE HV BATTERY ASSEMBLY. Refer to REMOVAL
- REPLACE BATTERY SMART UNIT. Refer to REMOVAL
- REPLACE HYBRID VEHICLE RELAY ASSEMBLY. Refer to REMOVAL
- REPLACE BATTERY COOLING BLOWER ASSEMBLY (NO. 2). Refer to REMOVAL