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Home >> Toyota >> 2012 >> Highlander Limited, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 119 (Hybrid Battery System (Diagnostic Codes (P0A7F-123 - U029A-123)) (Hybrid)) >> Hybrid Battery System >> DTC P0AD3-123: Hybrid Battery Pack Cooling Fan 3 Control Circuit High >> Procedure

DTC P0AD3-123: Hybrid Battery Pack Cooling Fan 3 Control Circuit High: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CHECK DTC OUTPUT (DTC P0AFC-123 IS OUTPUT) See step   1 

    B → See step   11 

    A: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (VM2 VOLTAGE) 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Disconnect the cable from the negative (-) battery terminal.
    2. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch ON (READY), unless instructed by the repair information because this may cause a malfunction.

    3. Remove the battery cover. Refer to REMOVAL .
    4. Remove the battery smart unit. Refer to REMOVAL .
      NOTE:

      Do not disconnect the battery smart unit connector.

    5. Connect the cable to the negative (-) battery terminal.
    6. Connect the Techstream to the DLC3.
    7. Turn the ignition switch to ON and the Techstream on.
    8. Enter the following menus: Powertrain / Hybrid Control / Active Test / Driving the Battery Cooling Fan.
    9. Select each air volume mode (1 to 6) in the "Driving the Battery Cooling Fan" active test to operate the battery cooling blower assembly.
    10. Measure the voltage according to the value(s) in the table below while the battery cooling blower is operating.
      Fig 1: Checking Harness And Connector (VM2 Voltage)
      GTY294810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      z18-1 (VM2) - z21-5 (GND) Ignition switch ON 10 V or less
      TEXT IN ILLUSTRATION

      *1 Component with harness connected
      (Battery Smart Unit)
      NOTE:

      If the ignition switch is turned ON with the service plug grip removed, DTC P0A0D-350 for the interlock switch system will be stored. If this DTC is output, clear the DTC using the Techstream. Refer to DTC CHECK / CLEAR .

      HINT: 

      Compare the values in each air volume mode (1 to 6).

    NG → See step   6 

    OK: Go to next step 

  3. CHECK HV BATTERY ASSEMBLY (BATTERY TEMPERATURE SENSOR) See step   3 

    NG → See step   9 

    OK: Go to next step 

  4. CHECK BATTERY SMART UNIT See step   4 

    NG → See step   13 

    OK: Go to next step 

  5. CHECK HYBRID VEHICLE RELAY ASSEMBLY See step   5 

    NG → See step   8 

    OK → See step   14 

  6. CHECK BATTERY COOLING BLOWER ASSEMBLY (NO. 2) See step   2 

    B → See step   15 

    A: Go to next step 

  7. CHECK HARNESS AND CONNECTOR (BATTERY SMART UNIT - BATTERY COOLING BLOWER ASSEMBLY [NO. 2]) 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Disconnect the cable from the negative (-) battery terminal.
    2. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch ON (READY), unless instructed by the repair information because this may cause a malfunction.

    3. Remove the battery cover. Refer to REMOVAL .
    4. Disconnect the z18 connector from the battery smart unit.
    5. Disconnect the O47 connector from the battery cooling blower (No. 2).
      Fig 2: Identifying Battery Cooling Blower Assembly (No. 2) & Connector
      GTY301787Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Measure the resistance according to the value(s) in the table below.
      Fig 3: Checking Harness And Connector (Battery Smart Unit - Battery Cooling Blower Assembly [No. 2])
      GTY305240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Resistance (Check for Open)

      Tester Connection Switch Condition Specified Condition
      O47-2 (VM2) - z18-1 (VM2) Ignition switch off Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Switch Condition Specified Condition
      O47-2 (VM2) or z18-1 (VM2) - O47-1 (IG2) Ignition switch off 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *1 Rear view of wire harness connector
      (to Battery Smart Unit)
      *2 Front view of wire harness connector
      (to Battery Cooling Blower Assembly [No. 2])

    NG → See step   10 

    OK → See step   13 

  8. CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE) See step   8 

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 2 BATTERY PACK WIRE) 

    OK → See step   13 

  9. CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE) See step   4 

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 2 BATTERY PACK WIRE) 

    OK → See step   12 

  10. CHECK HARNESS AND CONNECTOR (NO. 2 BATTERY PACK WIRE) See step   6 

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 2 BATTERY PACK WIRE) 

    OK → REPAIR OR REPLACE HARNESS OR CONNECTOR 

  11. GO TO DTC P0AFC-123. Refer to  DTC P0AFC-123: Hybrid Battery Pack Sensor Module  
  12. REPLACE HV BATTERY ASSEMBLY. Refer to  REMOVAL 
  13. REPLACE BATTERY SMART UNIT. Refer to  REMOVAL 
  14. REPLACE HYBRID VEHICLE RELAY ASSEMBLY. Refer to  REMOVAL 
  15. REPLACE BATTERY COOLING BLOWER ASSEMBLY (NO. 2). Refer to  REMOVAL