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Home >> Toyota >> 2012 >> Highlander Hybrid >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Vehicle Control System (Diagnostic Codes (P0A69-677 - P0A79-716)) (Hybrid) >> Hybrid Control System >> DTC P0A79-716: Drive Motor "B" Inverter Performance >> Procedure

DTC P0A79-716: Drive Motor "B" Inverter Performance: Procedure

  1. CHECK REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY (MGR) See step   15 

    NG → See step   3 

    OK: Go to next step 

  2. REPLACE INVERTER WITH CONVERTER ASSEMBLY 
    1. Replace the inverter with converter assembly. Refer to REMOVAL .

    NEXT → See step   20 

  3. CHECK NO. 3 WIRE FRAME (REAR MOTOR CABLE) See step   41 

    NG → See step   10 

    OK: Go to next step 

  4. CHECK EXTENSION WIRE ASSEMBLY See step   42 

    NG → See step   6 

    OK: Go to next step 

  5. REPLACE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Replace the rear traction motor with transaxle assembly. Refer to REMOVAL .

    NEXT → See step   19 

  6. CHECK REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY (MGR) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
    2. Remove the No. 3 wire frame and extension wire assembly from the rear traction motor with transaxle assembly.
    3. Check MGR for an interphase short using a milliohmmeter.
      1. Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
        Fig 1: Checking Rear Traction Motor With Transaxle Assembly (MGR)
        GTY296400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        If the MGR temperature is high, the resistance will vary greatly from the specification. Therefore, measure the resistance at least 8 hours after the vehicle is stopped.

        Standard Resistance

        Tester Connection Switch Condition Specified Condition
        j10-3 (R-U) - j10-2 (R-V) Ignition switch off 142 to 152 mΩ
        j10-2 (R-V) - j10-1 (R-W) Ignition switch off 142 to 152 mΩ
        j10-1 (R-W) - j10-3 (R-U) Ignition switch off 142 to 152 mΩ

        HINT: 

        • To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 68°F (20°C).
          • R20 = Rt / {1 + 0.00393 X (T - 20)}
        • The calculation is based on the following:
          • R20: Resistance at 68°F (20°C) (mΩ)
          • Rt: Measured resistance (mΩ)
          • T: Temperature when the resistance is measured (°C)
    4. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below.
      NOTE:

      Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      j10-3 (R-U) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
      j10-2 (R-V) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
      j10-1 (R-W) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
    5. Install the No. 3 wire frame and extension wire assembly to the rear traction motor with transaxle assembly.

    NG → See step   8 

    OK: Go to next step 

  7. REPLACE EXTENSION WIRE ASSEMBLY 
    1. Replace the extension wire assembly. Refer to REMOVAL .

    NEXT → See step   19 

  8. REPLACE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Replace the rear traction motor with transaxle assembly. Refer to REMOVAL .

    NEXT: Go to next step 

  9. REPLACE EXTENSION WIRE ASSEMBLY 
    1. Replace the extension wire assembly. Refer to REMOVAL .

    NEXT → See step   19 

  10. CHECK EXTENSION WIRE ASSEMBLY See step   42 

    NG → See step   13 

    OK: Go to next step 

  11. CHECK REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY (MGR) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
    2. Remove the No. 3 wire frame and extension wire assembly from the rear traction motor with transaxle assembly.
    3. Check MGR for an interphase short using a milliohmmeter.
      1. Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
        Fig 2: Checking Rear Traction Motor With Transaxle Assembly (MGR)
        GTY296400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        If the MGR temperature is high, the resistance will vary greatly from the specification. Therefore, measure the resistance at least 8 hours after the vehicle is stopped.

        Standard Resistance

        Tester Connection Switch Condition Specified Condition
        j10-3 (R-U) - j10-2 (R-V) Ignition switch off 142 to 152 mΩ
        j10-2 (R-V) - j10-1 (R-W) Ignition switch off 142 to 152 mΩ
        j10-1 (R-W) - j10-3 (R-U) Ignition switch off 142 to 152 mΩ

        HINT: 

        • To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 68°F (20°C).
          • R20 = Rt / {1 + 0.00393 X (T - 20)}
        • The calculation is based on the following:
          • R20: Resistance at 68°F (20°C) (mΩ)
          • Rt: Measured resistance (mΩ)
          • T: Temperature when the resistance is measured (°C)
    4. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below.
      NOTE:

      Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      j10-3 (R-U) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
      j10-2 (R-V) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
      j10-1 (R-W) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
    5. Install the No. 3 wire frame and extension wire assembly to the rear traction motor with transaxle assembly.

    NG → See step   17 

    OK: Go to next step 

  12. REPLACE NO. 3 WIRE FRAME 
    1. Replace the No. 3 wire frame. Refer to REMOVAL .

    NEXT → See step   19 

  13. CHECK REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY (MGR) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
    2. Remove the No. 3 wire frame and extension wire assembly from the rear traction motor with transaxle assembly.
    3. Check MGR for an interphase short using a milliohmmeter.
      1. Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
        Fig 3: Checking Rear Traction Motor With Transaxle Assembly (MGR)
        GTY296400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        If the MGR temperature is high, the resistance will vary greatly from the specification. Therefore, measure the resistance at least 8 hours after the vehicle is stopped.

        Standard Resistance

        Tester Connection Switch Condition Specified Condition
        j10-3 (R-U) - j10-2 (R-V) Ignition switch off 142 to 152 mΩ
        j10-2 (R-V) - j10-1 (R-W) Ignition switch off 142 to 152 mΩ
        j10-1 (R-W) - j10-3 (R-U) Ignition switch off 142 to 152 mΩ

        HINT: 

        • To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 68°F (20°C).
          • R20 = Rt / {1 + 0.00393 X (T - 20)}
        • The calculation is based on the following:
          • R20: Resistance at 68°F (20°C) (mΩ)
          • Rt: Measured resistance (mΩ)
          • T: Temperature when the resistance is measured (°C)
    4. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below.
      NOTE:

      Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      j10-3 (R-U) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
      j10-2 (R-V) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
      j10-1 (R-W) - Body ground and shielded wire ground Ignition switch off 100 MΩ or higher
    5. Install the No. 3 wire frame and extension wire assembly to the rear traction motor with transaxle assembly.

    NG → See step   15 

    OK: Go to next step 

  14. REPLACE EXTENSION WIRE ASSEMBLY 
    1. Replace the extension wire assembly. Refer to REMOVAL .

    NEXT → See step   18 

  15. REPLACE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Replace the rear traction motor with transaxle assembly. Refer to REMOVAL .

    NEXT: Go to next step 

  16. REPLACE EXTENSION WIRE ASSEMBLY 
    1. Replace the extension wire assembly. Refer to REMOVAL .

    NEXT → See step   18 

  17. REPLACE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Replace the rear traction motor with transaxle assembly. Refer to REMOVAL .

    NEXT: Go to next step 

  18. REPLACE NO. 3 WIRE FRAME 
    1. Replace the No. 3 wire frame. Refer to REMOVAL .

    NEXT: Go to next step 

  19. REPLACE INVERTER WITH CONVERTER ASSEMBLY 
    1. Replace the inverter with converter assembly. Refer to REMOVAL .

    NEXT: Go to next step 

  20. CHECK DTC OUTPUT 
    1. Check the other DTCs that were output together with DTC P0A79-716.

      Result

      DTC No. Relevant Diagnosis
      P0A79-136, 692, 693, 694, 695, 696, 712, 812, 813, 814 Drive Motor "B" Inverter Performance
      NOTE:

      DTC P0A79-716 is stored after any of DTCs P0A79-136, 692, 693, 694, 695, 696, 712, 812, 813 and 814 are stored. After troubleshooting and repairing DTC P0A79-716, be sure to troubleshoot all the other DTCs.

    NEXT → See step   21 

  21. GO TO DTC CHART. Refer to  DIAGNOSTIC TROUBLE CODE CHART