DTC P0A78-113: Drive Motor "A" Inverter Performance: Procedure
- CHECK DTC OUTPUT (HV)
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
Result
Result Proceed to P0A78-113 is set before any of the DTCs in the table below are set. A Any of the DTCs in the table below are set before P0A78-113 is set. B DTC No. Relevant Diagnosis P3011-123, P3012-123, P3013-123, P0314-123, P3015-123, P3016-123, P0317-123, P3018-123, P3019-123, P3020-123, P3021-123, P3022-123, P3023-123, P3024-123, P3025-123 Battery Block # Becomes Weak P0AFC-123 Hybrid Battery Pack Sensor Module P308A-123 Hybrid Battery Voltage Sensor All Circuits Low P0AC0-123 Hybrid Battery Pack Current Sensor Circuit Range/Performance P0AC1-123 Hybrid Battery Pack Current Sensor Circuit Low P0AC2-123 Hybrid Battery Pack Current Sensor Circuit High P0A9C-123 Hybrid Battery Temperature Sensor "A" P0A9D-123 Hybrid Battery Temperature Sensor "A" Circuit Low P0A9E-123 Hybrid Battery Temperature Sensor "A" Circuit High P0C6E-123 Hybrid Battery Temperature Sensor "A" / "B" Correlation P0AC6-123 Hybrid Battery Temperature Sensor "B" Range/Performance P0AC7-123 Hybrid Battery Temperature Sensor "B" Circuit Low P0AC8-123 Hybrid Battery Temperature Sensor "B" Circuit High P0ACB-123 Hybrid Battery Pack Cooling Fan 3 Performance or Stuck OFF P0ACC-123 Hybrid Battery Pack Cooling Fan 3 Stuck ON P0ACD-123 Hybrid Battery Pack Cooling Fan 3 Control Circuit Low P0C70-123 Hybrid Battery Temperature Sensor "C" / "D" Correlation P0AE9-123 Hybrid Battery Temperature Sensor "D" Range/Performance P0AEA-123 Hybrid Battery Temperature Sensor "D" Circuit Low P0AEB-123 Hybrid Battery Temperature Sensor "D" Circuit High P0BC3-123 Hybrid Battery Temperature Sensor "E" Range/Performance P0BC4-123 Hybrid Battery Temperature Sensor "E" Circuit Low P0BC5-123 Hybrid Battery Temperature Sensor "E" Circuit High P0C72-123 Hybrid Battery Temperature Sensor "E" / "F" Correlation P0C34-123 Hybrid Battery Temperature Sensor "F" Range/Performance P0C35-123 Hybrid Battery Temperature Sensor "F" Circuit Low P0C36-123 Hybrid Battery Temperature Sensor "F" Circuit High HINT:
P0A78-113 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output.
- Turn the ignition switch off.
B → See step 31
A: Go to next step
- CHECK DTC OUTPUT (HV)
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
Result
Result Proceed to P0A78-202 is not output. A P0A78-202 is also output. B NOTE:- If P0A78-202 is output, troubleshoot it first. After completing the troubleshooting for P0A78-202, return to perform troubleshooting for this DTC.
- Parts repaired or replaced during troubleshooting for P0A78-202 do not need to be re-inspected in this diagnosis procedure.
- Turn the ignition switch off.
B → See step 26
A: Go to next step
- CHECK DTC OUTPUT (HV)
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
HINT:
- If P0A78-202 was not output in step 2 of this diagnosis procedure, check Table 1 below.
- If P0A78-202 was output in step 2 of this diagnosis procedure, repair that DTC first, and then check Table 2 below.
Result
Result Proceed to P0A78-113 only is output. A Any of the following DTCs are also output. B TABLE 1DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1C (all INF codes)*1 Drive Motor "B" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A45-669 Drive Motor "B" Position Sensor Circuit P0A46-671 Drive Motor "B" Position Sensor Circuit Range/Performance P0A47-670 Drive Motor "B" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A69 (all INF codes)*1 Drive Motor "B" Phase V Current P0A6C (all INF codes)*1 Drive Motor "B" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-118, 119, 120, 266, 267, 279, 287, 306, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A79-693, 694, 695, 704, 812, 813, 814 Drive Motor "B" Inverter Performance P0A7A-325, 344, 517, 518, 809, 810, 811 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A91-702 Drive Motor "B" Performance P0A92-521 Hybrid Generator Performance P0A94-124, 125, 126, 169, 170, 171, 442, 547, 548, 549, 554, 555, 556, 585, 587, 589, 590 DC/DC Converter Performance P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-803 High Voltage Power Resource TABLE 2DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1C (all INF codes)*1 Drive Motor "B" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A45-669 Drive Motor "B" Position Sensor Circuit P0A46-671 Drive Motor "B" Position Sensor Circuit Range/Performance P0A47-670 Drive Motor "B" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60-294 Drive Motor "A" Phase V Current P0A63-302 Drive Motor "A" Phase W Current P0A69 (all INF codes)*1 Drive Motor "B" Phase V Current P0A6C (all INF codes)*1 Drive Motor "B" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-118, 119, 120, 266, 267, 279, 287, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A79-693, 694, 695, 704, 812, 813, 814 Drive Motor "B" Inverter Performance P0A7A-325, 344, 517, 518, 809, 810, 811 Generator Inverter Performance P0A91-702 Drive Motor "B" Performance P0A92-521 Hybrid Generator Performance P0A94-124, 125, 126, 169, 170, 171, 442, 547, 548, 549, 554, 555, 556, 585, 587, 589, 590 DC/DC Converter Performance P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-803 High Voltage Power Resource HINT:
- *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure.
- P0A78-113 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output.
- Turn the ignition switch off.
B → See step 27
A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to PROCEDURE - Step 4
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to PROCEDURE - Step 3
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to PROCEDURE - Step 4
NG → See step 19
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to PROCEDURE - Step 5
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to PROCEDURE - Step 6
NG → See step 21
OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (GENERATOR CABLE CONNECTION CONDITION) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Remove the inverter terminal cover from the inverter with converter assembly.
- Check that the bolts for the generator cable are tightened to the specified torque, the generator cable is connected securely, and there are no contact problems.
Specified Condition
T=8.0 N*m {82 kgf*cm, 71 in.*lbf}
NOTE:Make sure that the tightening torque of the bolts is between 6.4 and 9.6 N*m (65 and 98 kgf*cm, 57 and 85 in.*lbf).
- Check for arc marks at the bolts for the generator cable.
Result
Result Proceed to The terminals are connected securely and there are no contact problems. There are no arc marks. A The terminals are not connected securely and there is a contact problem. There are arc marks. B The terminals are not connected securely and there is a contact problem. There are no arc marks. C The terminals are connected securely and there are no contact problems. There are arc marks. B - Install the inverter terminal cover.
B → REPLACE MALFUNCTIONING PARTS
C → CONNECT SECURELY
A: Go to next step
- Check that the service plug grip is not installed.
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE CONNECTION CONDITION) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Remove the inverter terminal cover from the inverter with converter assembly.
- Check that the bolts for the motor cable are tightened to the specified torque, the motor cable is connected securely, and there are no contact problems.
Specified Condition
T=8.0 N*m {82 kgf*cm, 71 in.*lbf}
NOTE:Make sure that the tightening torque of the bolts is between 6.4 and 9.6 N*m (65 and 98 kgf*cm, 57 and 85 in.*lbf).
- Check for arc marks at the bolts for the motor cable.
Result
Result Proceed to The terminals are connected securely and there are no contact problems. There are no arc marks. A The terminals are not connected securely and there is a contact problem. There are arc marks. B The terminals are not connected securely and there is a contact problem. There are no arc marks. C The terminals are connected securely and there are no contact problems. There are arc marks. B - Install the inverter terminal cover.
B → REPLACE MALFUNCTIONING PARTS
C → CONNECT SECURELY
A: Go to next step
- Check that the service plug grip is not installed.
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG1) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Remove the inverter terminal cover from the inverter with converter assembly.
- Disconnect the generator cable and motor cable from the inverter with converter assembly.
- Check MG1 for an interphase short using a milliohmmeter.
- Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
HINT:
If the MG1 temperature is high, the resistance will vary greatly from the specification. Therefore, measure the resistance at least 8 hours after the vehicle is stopped.
Standard Resistance
Tester Connection Switch Condition Specified Condition z28-3 (U) - z28-2 (V) Ignition switch off 37 to 43 mΩ z28-2 (V) - z28-1 (W) Ignition switch off 36 to 42 mΩ z28-1 (W) - z28-3 (U) Ignition switch off 36 to 42 mΩ TEXT IN ILLUSTRATION*1 Three-phase AC Cable for MG1 *a Shield Ground HINT:
To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 68° F (20°C).
- R20 = Rt / {1 + 0.00393 X (T - 20)}
The calculation is based on the following:
- R20: Resistance at 68° F (20°C) (mΩ)
- Rt: Measured resistance (mΩ)
- T: Temperature when the resistance is measured (° C)
- Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
- Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below.NOTE:
Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.
Standard Resistance
Tester Connection Switch Condition Specified Condition z28-3 (U) - Body ground and shield ground Ignition switch off 100 MΩ or higher z28-2 (V) - Body ground and shield ground Ignition switch off 100 MΩ or higher z28-1 (W) - Body ground and shield ground Ignition switch off 100 MΩ or higher - Connect the generator cable and motor cable.
- Install the inverter terminal cover.
NG → See step 28
OK: Go to next step
- Check that the service plug grip is not installed.
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG2) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Remove the inverter terminal cover from the inverter with converter assembly.
- Disconnect the generator cable and motor cable from the inverter with converter assembly.
- Check MG2 for an interphase short using a milliohmmeter.
- Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
HINT:
If the MG2 temperature is high, the resistance will vary greatly from the specification. Therefore, measure the resistance at least 8 hours after the vehicle is stopped.
Standard Resistance
Tester Connection Switch Condition Specified Condition z26-3 (U) - z26-2 (V) Ignition switch off 52 to 60 mΩ z26-2 (V) - z26-1 (W) Ignition switch off 50 to 58 mΩ z26-1 (W) - z26-3 (U) Ignition switch off 50 to 58 mΩ TEXT IN ILLUSTRATION*1 Three-phase AC Cable for MG2 *a Shield Ground HINT:
To correct the variation of the measured resistance due to temperature, use the following formula to calculate the resistance at 68° F (20°C).
- R20 = Rt / {1 + 0.00393 X (T - 20)}
The calculation is based on the following:
- R20: Resistance at 68° F (20°C) (mΩ)
- Rt: Measured resistance (mΩ)
- T: Temperature when the resistance is measured (° C)
- Using a milliohmmeter, measure the resistance according to the value(s) in the table below.
- Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below.NOTE:
Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected.
Standard Resistance
Tester Connection Switch Condition Specified Condition z26-3 (U) - Body ground and shield ground Ignition switch off 100 MΩ or higher z26-2 (V) - Body ground and shield ground Ignition switch off 100 MΩ or higher z26-1 (W) - Body ground and shield ground Ignition switch off 100 MΩ or higher - Connect the generator cable and motor cable.
- Install the inverter terminal cover.
NG → See step 28
OK: Go to next step
- Check that the service plug grip is not installed.
- CHECK FUSE (PCU)
- Remove the PCU fuse from the engine room relay block No. 2.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition PCU fuse Always Below 1 Ω TEXT IN ILLUSTRATION*1 Engine Room Relay Block No. 2 *2 PCU fuse - Install the PCU fuse.
NG → See step 23
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY POWER SOURCE CIRCUIT) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Disconnect connector A64 from the inverter with converter assembly.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard Resistance
Tester Connection Switch Condition Specified Condition A64-10 (GND1) - Body ground Ignition switch off Below 1 Ω A64-11 (GND2) - Body ground Ignition switch off Below 1 Ω TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Inverter with Converter Assembly) - Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Switch Condition Specified Condition A64-30 (+B) - Body ground Ignition switch ON 11 to 14 V A64-31 (+B2) - Body ground Ignition switch ON 11 to 14 V - Turn the ignition switch off.
- Connect the inverter with converter assembly connector.
NG → REPAIR OR REPLACE POWER SOURCE CIRCUIT
OK: Go to next step
- Check that the service plug grip is not installed.
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Turn the ignition switch off.
- Disconnect connector A64 from the inverter with converter assembly.
- Disconnect connector A66 from the hybrid vehicle control ECU.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard Resistance (Check for Open)
Tester Connection Switch Condition Specified Condition A66-24 (HTM+) - A64-9 (HTM+) Ignition switch off Below 1 Ω A66-25 (HTM-) - A64-20 (HTM-) Ignition switch off Below 1 Ω A66-30 (MTH+) - A64-8 (MTH+) Ignition switch off Below 1 Ω A66-29 (MTH-) - A64-19 (MTH-) Ignition switch off Below 1 Ω A66-33 (REQ+) - A64-26 (REQ+) Ignition switch off Below 1 Ω A66-32 (REQ-) - A64-37 (REQ-) Ignition switch off Below 1 Ω A66-21 (CLK+) - A64-7 (CLK+) Ignition switch off Below 1 Ω A66-20 (CLK-) - A64-18 (CLK-) Ignition switch off Below 1 Ω Standard Resistance (Check for Short)
Tester Connection Switch Condition Specified Condition A66-24 (HTM+) or A64-9 (HTM+) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-25 (HTM-) or A64-20 (HTM-) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-30 (MTH+) or A64-8 (MTH+) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-29 (MTH-) or A64-19 (MTH-) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-33 (REQ+) or A64-26 (REQ+) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-32 (REQ-) or A64-37 (REQ-) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-21 (CLK+) or A64-7 (CLK+) - Body ground and other terminals Ignition switch off 10 kΩ or higher A66-20 (CLK-) or A64-18 (CLK-) - Body ground and other terminals Ignition switch off 10 kΩ or higher TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Inverter with Converter Assembly)*b Rear view of wire harness connector
(to Hybrid Vehicle Control ECU) - Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Switch Condition Specified Condition A66-24 (HTM+) or A64-9 (HTM+) - Body ground Ignition switch ON Below 1 V A66-25 (HTM-) or A64-20 (HTM-) - Body ground Ignition switch ON Below 1 V A66-30 (MTH+) or A64-8 (MTH+) - Body ground Ignition switch ON Below 1 V A66-29 (MTH-) or A64-19 (MTH-) - Body ground Ignition switch ON Below 1 V A66-33 (REQ+) or A64-26 (REQ+) - Body ground Ignition switch ON Below 1 V A66-32 (REQ-) or A64-37 (REQ-) - Body ground Ignition switch ON Below 1 V A66-21 (CLK+) or A64-7 (CLK+) - Body ground Ignition switch ON Below 1 V A66-20 (CLK-) or A64-18 (CLK-) - Body ground Ignition switch ON Below 1 V NOTE:Turning the ignition switch to ON with the hybrid vehicle control ECU and inverter with converter assembly connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the ignition switch off.
- Connect the hybrid vehicle control ECU connector.
- Connect the inverter with converter assembly connector.
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- Check that the service plug grip is not installed.
- CHECK HYBRID VEHICLE CONTROL ECU
- Disconnect connector A66 from the hybrid vehicle control ECU.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Switch Condition Specified Condition A66-24 (HTM+) - A66-25 (HTM-) Ignition switch off 109 to 131 Ω A66-30 (MTH+) - A66-29 (MTH-) Ignition switch off 109 to 131 Ω A66-33 (REQ+) - A66-32 (REQ-) Ignition switch off 109 to 131 Ω A66-21 (CLK+) - A66-20 (CLK-) Ignition switch off 109 to 131 Ω TEXT IN ILLUSTRATION*a Component without harness connected
(Hybrid Vehicle Control ECU) - Connect the hybrid vehicle control ECU connector.
NG → See step 29
OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to PROCEDURE - Step 9
NG → CONNECT SECURELY
OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to PROCEDURE - Step 10
NG → CONNECT SECURELY
OK → See step 30
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to PROCEDURE - Step 12
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to PROCEDURE - Step 13
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 28
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to PROCEDURE - Step 14
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to PROCEDURE - Step 15
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 28
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - PCU FUSE) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Disconnect connector A64 from the inverter with converter assembly.
- Measure the resistance according to the value(s) in the table below.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard Resistance
Tester Connection Switch Condition Specified Condition A64-30 (+B) - Body ground Ignition switch off 10 kΩ or higher A64-31 (+B2) - Body ground Ignition switch off 10 kΩ or higher TEXT IN ILLUSTRATION*a Front view of wire harness connector
(to Inverter with Converter Assembly) - Connect the inverter with converter assembly connector.
NG → See step 25
OK: Go to next step
- Check that the service plug grip is not installed.
- REPLACE INVERTER WITH CONVERTER ASSEMBLY
- Replace the inverter with converter assembly. Refer to REMOVAL .
NEXT → REPLACE FUSE (PCU)
- REPAIR OR REPLACE HARNESS OR CONNECTOR
- Repair or replace the wire harness or connector.
NEXT → REPLACE FUSE (PCU)
- GO TO DTC CHART. Refer to DTC P0A78-202: Drive Motor "A" Inverter Performance
- GO TO DTC CHART. Refer to DIAGNOSTIC TROUBLE CODE CHART
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to REMOVAL
- REPLACE HYBRID VEHICLE CONTROL ECU. Refer to REMOVAL
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to REMOVAL
- GO TO DTC CHART. Refer to DIAGNOSTIC TROUBLE CODE CHART