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DTC B1500: Fuel Sender Open Detected: Procedure

  1. INSPECT COMBINATION METER 
    1. Disconnect the E46 connector.
      Fig 1: Combination Meter Connector Terminal Identification
      GTY172752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      E46-10 (E) - E46-25 (L) Always 13.5 to 414.5 Ω

    NG → See step   2 

    OK → See step   4 

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SENDER GAUGE ASSEMBLY) 
    1. Disconnect the L17 connector.
      Fig 2: L17 Connector Terminal Identification
      GTY208440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      E46-10 (E) - L17-3 (FE) Always Below 1 Ω
      L17-3 (FE) - Body ground Always 10 kΩ or higher
      E46-25 (L) - L17-2 (FS) Always Below 1 Ω
      E46-25 (L) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. INSPECT FUEL SENDER GAUGE ASSEMBLY 
    1. Remove the fuel sender gauge assembly.
      Fig 3: Inspecting Fuel Sender Gauge Assembly Connector Terminal
      GTY208641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check that the float moves smoothly between E and F.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      L17-2 (FS) - L17-3 (FE) Float level is F (upper) 13.5 to 16.5 Ω
      L17-2 (FS) - L17-3 (FE) Float level is between F (upper) and E (lower) 13.5 to 414.5 Ω (Gradually changes)
      L17-2 (FS) - L17-3 (FE) Float level is E (lower) 405.5 to 414.5 Ω

      Result

      Result Proceed to
      OK A
      NG (for 2AZ-FE) B
      NG (for 2ZR-FE) C

    B → See step   5 

    C → See step   6 

    A → See step   4 

  4. REPLACE COMBINATION METER. Refer to  REMOVAL - Step 4 
  5. REPLACE FUEL SENDER GAUGE ASSEMBLY (for 2AZ-FE). Refer to  REMOVAL - Step 4 
  6. REPLACE FUEL SENDER GAUGE ASSEMBLY (for 2ZR-FE). Refer to  REMOVAL - Step 4