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Rear Suspension Member: Installation: Installation

  1. INSTALL HOLE PLUG 
    1. Install the 4 hole plugs to the rear suspension member sub-assembly.
  2. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION LH 
    1. Temporarily install a new rear suspension member body mounting front cushion LH to the position shown in the illustration.
      Fig 1: Position Rear Suspension Member Body Mounting Front Cushion LH
      GTY314999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Type A:
      *B Type B:
      Front of the Vehicle
    2. Using SST and a press, install the rear suspension member body mounting front cushion LH to the rear suspension member sub-assembly.
      Fig 2: Installing Rear Suspension Member Body Mounting Front Cushion Using SST LH
      GTY321755Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09710-30012 
        1. 09710-04061
      • SST: 09950-60010 
        1. 09951-00650
      • SST: 09950-70010 
        1. 09951-07100

      HINT: 

      Slowly press in the rear suspension member body mounting front cushion LH.

    3. While observing from the side, press in the rear suspension member body mounting front cushion LH until there is no clearance between the rear suspension member body mounting front cushion LH and the rear suspension member sub-assembly as shown in the illustration.
      Fig 3: Identifying No Clearance Between Rear Suspension Member Body Mounting Front Cushion LH And Rear Suspension Member Sub-Assembly
      GTY315665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not press the rear suspension member excessively, or it will easily deform.

  3. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION RH 
    1. Temporarily install a new rear suspension member body mounting front cushion RH to the position shown in the illustration.
      Fig 4: Position Rear Suspension Member Body Mounting Front Cushion RH
      GTY321543Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Type A:
      *B Type B:
      Front of the Vehicle
    2. Using SST and a press, install the rear suspension member body mounting front cushion RH to the rear suspension member sub-assembly.
      Fig 5: Installing Rear Suspension Member Body Mounting Front Cushion Using SST RH
      GTY319643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09710-30012 
        1. 09710-04061
      • SST: 09950-60010 
        1. 09951-00650
      • SST: 09950-70010 
        1. 09951-07100

      HINT: 

      Slowly press in the rear suspension member body mounting front cushion RH.

    3. While observing from the side, press in the rear suspension member body mounting front cushion RH until there is no clearance between the rear suspension member body mounting front cushion RH and the rear suspension member sub-assembly as shown in the illustration.
      Fig 6: Identifying No Clearance Between Rear Suspension Member Body Mounting Front Cushion RH And Rear Suspension Member Sub-Assembly
      GTY315625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not press the rear suspension member excessively, or it will easily deform.

  4. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for LH Side) 
    1. Temporarily install a new rear suspension member body mounting rear cushion (LH side) to the position shown in the illustration.
      Fig 7: Positioning Rear Suspension Member Body Mounting Rear Cushion (LH Side)
      GTY317722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *A Type A:
      *B Type B:
      Front of the Vehicle
    2. Using SST and a press, install the rear suspension member body mounting rear cushion (LH side) to the rear suspension member sub-assembly.
      Fig 8: Installing Rear Suspension Body Mounting Rear Cushion (LH Side) To Rear Suspension Member Sub-Assembly Using SST
      GTY322278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09710-30012 
        1. 09710-04061
      • SST: 09950-60010 
        1. 09951-00650
      • SST: 09950-70010 
        1. 09951-07100

      HINT: 

      Slowly press in the rear suspension member body mounting rear cushion.

    3. While observing from the side, press in the rear suspension member body mounting rear cushion (LH side) until there is no clearance between the rear suspension member body mounting rear cushion (LH side) and the rear suspension member sub-assembly as shown in the illustration.
      Fig 9: Identifying No Clearance Between Rear Suspension Member Body Mounting Rear Cushion (LH Side) And Rear Suspension Member Sub-Assembly
      GTY315624Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not press the rear suspension member excessively, or it will easily deform.

  5. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for RH Side) 

    HINT: 

    Perform the same procedure as the LH side.

  6. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  See step  1
  7. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  8. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH  See step  3
  9. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  10. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY 
    1. w/ Member Cushion:
      1. Install 2 new differential support member cushions and 2 new differential support member upper stoppers to the rear suspension member sub-assembly.
    2. Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.
      Fig 10: Identifying Engine Lifter And Attachment
      GTY322003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Engine Lifter
      *2 Attachment
      Attachment Placement Location
      NOTE:
      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.
      • Use the attachments to keep the rear suspension member sub-assembly level.
    3. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the vehicle body.
      NOTE:

      When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    4. Install the rear suspension member sub-assembly, rear suspension member lower stopper sub-assembly LH and rear suspension member lower stopper sub-assembly RH with the 4 nuts.
      Fig 11: Identifying Rear Suspension Member Sub-Assembly Nuts
      GTY320160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Nut A 

      Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

      Nut B 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

    5. Install the rear suspension member sub-assembly and 2 rear suspension member lower stoppers with the 2 bolts.
      Fig 12: Identifying Rear Suspension Member Sub-Assembly And Rear Suspension Member Lower Stopper Bolts
      GTY315628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 55 N*m (561 kgf*cm, 41 ft.*lbf) 

      NOTE:

      Be sure to install the rear suspension member sub-assembly with the rear suspension member lower stoppers in the correct direction, as shown in the illustration.

  11. INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET 
    1. Install the No. 3 exhaust pipe support bracket to the rear suspension member sub-assembly with the 2 bolts.

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

  12. INSTALL JACK UP BRACKET (for 2GR-FE) 
    1. Install the jack up bracket to the rear suspension member sub-assembly with the 2 bolts.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

  13. INSTALL REAR SUSPENSION MEMBER DAMPER (w/ Dynamic Damper) 
    1. Install the rear suspension member damper to the rear suspension member sub-assembly with the 2 bolts.
      Fig 13: Identifying Rear Suspension Member Damper Bolts (W/Dynamic Damper)
      GTY317533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Front of the Vehicle

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  14. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  . Refer to INSTALLATION - Step 2
  15. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  16. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY LH  See step  4
  17. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  18. STABILIZE SUSPENSION  . Refer to INSTALLATION - Step 10
  19. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH  . Refer to INSTALLATION - Step 11
  20. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  21. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH  See step  6
  22. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  23. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor) 

    Refer to INSTALLATION

  24. INSTALL REAR STABILIZER BAR  See step  7
  25. CONNECT REAR STABILIZER LINK ASSEMBLY LH 
    1. Connect the rear stabilizer link assembly LH to the rear stabilizer bar with nut.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

      If the ball joint turns together with the nut, use a hexagon wrench to hold the stud.

  26. CONNECT REAR STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  27. INSTALL CENTER EXHAUST PIPE ASSEMBLY 
  28. INSTALL NO. 2 FLOOR UNDER COVER (w/ Floor Under Cover)  See step  10
  29. INSTALL NO. 1 FLOOR UNDER COVER  See step  11
  30. INSTALL REAR WHEELS 

    Torque: 103 N*m (1049 kgf*cm, 76 ft.*lbf) 

  31. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    Refer to ADJUSTMENT

  32. HEIGHT CONTROL SENSOR SIGNAL INITIALIZE (w/ Height Control Sensor) 

    Refer to INITIALIZATION

  33. ADJUST HEADLIGHT AIMING (w/ Height Control Sensor) 

    Refer to ADJUSTMENT

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