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Disposal With PRETENSIONER: Disposal

WARNING:

Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

HINT: 

When scrapping vehicles equipped with a seat belt pretensioner or disposing of a seat belt (with a seat belt pretensioner), always deploy the procedures described below. If any abnormality occurs during deployment of the seat belt pretensioner, contact the SERVICE DEPARTMENT of TOYOTA MOTOR SALES, U.S.A., INC.

  1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (WHEN INSTALLED IN VEHICLE) 
    WARNING:
    • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a seat belt with a deployed pretensioner.
    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    • When disposing of a seat belt with a pretensioner, never deploy the pretensioner in the customer's vehicle.
    NOTE:
    • Never dispose of a seat belt with a pretensioner that has not been deployed.
    • The seat belt produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a seat belt pretensioner, perform the operation at least 10 m (33 ft.) away from the seat belt.
    • Be sure to follow the procedure listed below when deploying a seat belt pretensioner.
    1. Check the function of SST.
      Fig 1: Checking Function Of SST
      GTY120806Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09082-00700 
      WARNING:

      When deploying the seat belt pretensioner, always use the specified SST.

      1. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
        Fig 2: Identifying SST & Battery
        GTY322812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Battery

        HINT: 

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. Press the SST deployment switch and check that the LED of the SST deployment switch illuminates.
        Fig 3: Identifying SST Deployment Switch
        GTY195403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        WARNING:

        If the LED is illuminated when the deployment switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    2. Disconnect the seat belt pretensioner connector.
      1. Disconnect the cable from the negative (-) battery terminal.
      2. Remove the front door scuff plate. Refer to REMOVAL - Step 3 .
      3. Disconnect the front door opening trim weatherstrip, See step  4.
      4. Remove the rear door scuff plate. Refer to REMOVAL - Step 18 .
      5. Disconnect the rear door opening trim weatherstrip, See step  6.
      6. Remove the center pillar lower garnish. Refer to REMOVAL - Step 22 .
      7. Using a screwdriver, pull out the locking button in the direction shown by the arrow in the illustration to release the lock, and disconnect the pretensioner connector as shown in the illustration.
        Fig 4: Removing Front Seat Outer Belt Assembly Pretensioner Connector
        GTY319913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Protective Tape

        HINT: 

        Tape the screwdriver tip before use.

    3. Connect SST.
      Fig 5: Connecting SST's To Front Seat Outer Belt Pretensioner
      GTY235392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect 2 SST, and then connect them to the seat belt pretensioner.
        • SST: 09082-00700 
        • SST: 09082-00770 
        NOTE:

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Move SST at least 10 m (33 ft.) away from the front of the vehicle.
        Fig 6: Identifying SST Distance From Front Side Window
        GTY318315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *a 10 m or more
      3. Close all the doors and windows of the vehicle.
        NOTE:

        Do not damage the SST wire harness.

    4. Deploy the seat belt pretensioner.
      1. Confirm that no one is inside the vehicle or within a 10 m (33 ft.) radius of the vehicle.
      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the negative (-) terminal.
      3. Press the SST deployment switch to deploy the seat belt pretensioner.

        HINT: 

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

    5. Dispose of the seat belt.
      Fig 7: Identifying Disposal Of Front Seat Outer Belt Assembly
      GTY317812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the seat belt and SST.
      2. Place the seat belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.
        WARNING:
        • The seat belt becomes very hot when the pretensioner is deployed, so leave it untouched for at least 30 minutes after the pretensioner is deployed.
        • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a seat belt with a deployed pretensioner.

        HINT: 

        When scrapping a vehicle, deploy the seat belt pretensioner, and then scrap the vehicle with the seat belt installed.

  2. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (WHEN NOT INSTALLED IN VEHICLE) 
    WARNING:
    • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a seat belt with a deployed pretensioner.
    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    NOTE:
    • When disposing of a seat belt with a pretensioner, never deploy the pretensioner in the customer's vehicle.
    • Never dispose of a seat belt with a pretensioner that has not been deployed.
    • The seat belt produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a seat belt pretensioner, perform the operation at least 10 m (33 ft.) away from the seat belt.
    • Be sure to follow the procedure listed below when deploying a seat belt pretensioner.
    1. Remove the seat belt. Refer to REMOVAL .
    2. Wind the seat belt webbing with the retractor.
      Fig 8: Identifying Seat Belt Webbing Cutting Dimension
      GTY318000Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Cut
      *b 100 mm
    3. When the seat belt webbing is sufficiently wound, cut the seat belt webbing approximately 100 mm (3.94 in.) from the retractor, as shown in the illustration.

      HINT: 

      The retractor resistance increases in correlation with how much the seat belt webbing is wound.

    4. Check the function of SST.
      Fig 9: Checking Function Of SST
      GTY179022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09082-00700 
      WARNING:

      When deploying the seat belt pretensioner, always use the specified SST.

      1. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
        Fig 10: Identifying SST & Battery
        GTY322812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *a Battery

        HINT: 

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. Press the SST deployment switch and check that the LED of the SST deployment switch illuminates.
        Fig 11: Identifying SST Deployment Switch
        GTY195403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        WARNING:

        If the LED is illuminated when the deployment switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    5. Connect SST.
      Fig 12: Connecting SST's To Front Seat Outer Belt Pretensioner
      GTY235392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect 2 SST, and then connect them to the seat belt pretensioner.
        • SST: 09082-00700 
        • SST: 09082-00770 
        NOTE:

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Place the seat belt on the ground and cover it with a tire and wheel assembly.
        Fig 13: SST Connected To Front Seat Outer Belt Pretensioner Under Tire And Wheel Assembly
        GTY219676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Position the seat belt as shown in the illustration.
        • Use a scrap tire and wheel assembly when disposing of a seat belt pretensioner.
      3. Position and hold SST at least 10 m (33 ft.) away from the wheel.
        NOTE:

        Do not damage the SST wire harness.

    6. Deploy the seat belt pretensioner.
      Fig 14: Identifying SST Safe Distance
      GTY315454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a 10 m or more
      1. Check that no one is within a 10 m (33 ft.) radius of the wheel.
      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
      3. Press the SST deployment switch to deploy the seat belt pretensioner.

        HINT: 

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

    7. Dispose of the seat belt.
      Fig 15: Identifying Disposal Of Front Seat Outer Belt Assembly
      GTY317812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the wheel and SST.
      2. Place the seat belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.
        WARNING:
        • The seat belt becomes very hot when the pretensioner is deployed, so leave it untouched for at least 30 minutes after the pretensioner is deployed.
        • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a seat belt with a deployed pretensioner.
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