Rear Door: Disassembly: Disassembly

HINT: 

• Use the same procedure for both the RH and LH sides.
• The procedure described below is for the LH side.

1. PRECAUTION 
   NOTE:

   After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work. Refer to PRECAUTION .

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
   NOTE:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 
   1. Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.
      Fig 1: Identifying Rear Door Inside Handle Bezel Plug Claws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL 
   1. Using a moulding remover, disengage the 2 clips, 5 claws and 4 guides as shown in the illustration.
      Fig 2: Identifying Rear Power Window Regulator Switch Clips, Claws And Guides

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.
5. REMOVE REAR ARMREST ASSEMBLY 
   1. Using a moulding remover, disengage the 3 clips, 7 claws and 2 guides and remove the rear armrest assembly.
      Fig 3: Identifying Rear Armrest Clips, Claws And Guides

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
   1. Put protective tape around the rear door panel.
      Fig 4: Identifying Protective Tape Placement

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Protective Tape

   2. Remove the 3 screws.
      Fig 5: Identifying Rear Door Trim Board Sub-Assembly Clips And Screws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using a clip remover, disengage the 8 clips.
   4. Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.
      Fig 6: Pulling Out Rear Door Trim Board Sub-Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Reference Boss
      *2	Rear Door Inner Glass Weatherstrip

   5. Disengage the reference boss from the rear door panel.
   6. Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.
   7. Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.
      Fig 7: Disconnecting Rear Door Lock Remote Control And Inside Locking Cables

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   8. Using a screwdriver, disengage the claw and remove the No. 1 door scuff plate clamp from the rear door trim board sub-assembly as shown in the illustration.
      Fig 8: Disengaging No. 1 Door Scuff Plate Clamp

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Screwdriver

7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
   1. Disengage the 2 claws and guide, and remove the rear door inside handle sub-assembly.
      Fig 9: Identifying Rear Door Inside Handle Sub-Assembly Claws And Guides

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP 
   1. Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.
      Fig 10: Disengaging Rear Door Inner Glass Weatherstrip Claws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *1	Screwdriver

9. REMOVE REAR DOOR SERVICE HOLE COVER 
   1. Disconnect the connector and remove the rear door service hole cover.
      Fig 11: Locating Rear Door Service Hole Cover

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Remove any remaining butyl tape from the door.

10. REMOVE REAR DOOR CHECK ASSEMBLY 
    1. Remove the bolt and 2 nuts, and rear door check assembly.
       Fig 12: Identifying Rear Door Check Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE REAR DOOR WEATHERSTRIP 
    1. Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.
       Fig 13: Identifying Rear Door Weatherstrip Clips

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
       Fig 14: Identifying Rear Door Glass Run

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY 
    1. Remove the 2 bolts and screw, and rear door lower window frame sub-assembly.
       Fig 15: Identifying Rear Door Lower Window Frame Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE:

       When the rear door lower window frame sub-assembly is removed, do not allow the rear door quarter window glass to fall.

14. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.
       Fig 16: Removing Rear Door Quarter Window Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
15. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.
       Fig 17: Removing Rear Door Glass From Rear Door Window Regulator

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE:

       Do not damage the door glass.

16. REMOVE REAR DOOR FRAME GARNISH 
    1. Disengage the clip and remove the rear door frame garnish.
       Fig 18: Identifying Rear Door Frame Garnish Clip

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       HINT: 

       This garnish needs to be replaced with a new one because the clip will break when removing it.

17. REMOVE REAR DOOR INSIDE PANEL REINFORCE SUB-ASSEMBLY 
    1. Remove the 4 screws.
       Fig 19: Identifying Rear Door Inside Panel Reinforce Sub-Assembly Screws And Guide

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the guide and remove the rear door inside panel reinforce sub-assembly.
18. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY 
    1. Disconnect the connector.
       Fig 20: Identifying Rear Door Window Regulator Temporary Bolt And Assembly Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	Temporary Bolt

    2. Loosen the temporary bolt.
       NOTE:

       Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    3. Remove the 3 bolts.
    4. Remove the rear door window regulator assembly.
    5. Remove the temporary bolt from the rear door window regulator assembly.
19. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY 
    1. Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.
       Fig 21: Identifying Rear Power Window Regulator Motor Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY 
    1. Using a T30 "TORX" socket wrench, remove the 3 screws.
       Fig 22: Identifying Rear Door Lock With Motor Assembly Screws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	Release Plate

    2. Move the rear door lock with motor assembly downward and pull the release plate out of the rear door outside handle frame.
    3. When reusing the rear door lock with motor assembly:
       1. Remove the door lock wiring harness seal from the rear door lock with motor assembly.
          Fig 23: Identifying Door Lock Wiring Harness Seal

          Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the claw.
       Fig 24: Removing Rear Door Lock Remote Control Cable Cover Claw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door lock remote control cable assembly.
       Fig 25: Removing Rear Door Lock Remote Control Cable

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws.
       Fig 26: Identifying Rear Door Inside Locking Cable Cover Claws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door inside locking cable assembly.
       Fig 27: Removing Rear Door Inside Locking Cable

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Using a T30 "TORX" socket wrench, loosen the screw.
       Fig 28: Identifying Rear Door Outside Handle Cover Claw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       HINT: 

       The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.
24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.
       Fig 29: Pulling Rear Door Outside Handle Frame Release Plate

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE:

       The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

    2. Remove the rear door outside handle assembly as shown in the illustration.
       Fig 30: Removing Rear Door Outside Handle

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Disengage the 3 claws and remove the rear door front outside handle pad.
       Fig 31: Identifying Rear Door Front Outside Handle Pad Claws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
26. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Disengage the 2 claws and remove the rear door rear outside handle pad.
       Fig 32: Identifying Rear Door Rear Outside Handle Pad Claws

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Using a T30 "TORX" socket wrench, remove the screw and door handle nut.
       Fig 33: Identifying Rear Door Outside Handle Frame Screw And Door Handle Nut

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       TEXT IN ILLUSTRATION
       
       

       *1	Door Handle Nut
       *a	Outside
       *b	Inside

    2. Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.
28. REMOVE REAR DOOR NO. 2 WEATHERSTRIP 
    1. Using a clip remover, disengage the 5 clips and remove the rear door No. 2 weatherstrip.
       Fig 34: Identifying Rear Door No. 2 Weatherstrip Clips

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
29. REMOVE REAR DOOR PANEL CUSHION 
    1. Disengage the 2 claws and remove the 2 rear door panel cushions.
       Fig 35: Identifying Rear Door Panel Cushions

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE REAR DOOR BELT MOULDING ASSEMBLY  . Refer to REMOVAL - Step 15 .
31. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING  . Refer to REMOVAL - Step 16 .
32. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING  . Refer to REMOVAL - Step 17 .
33. REMOVE REAR DOOR OUTSIDE STRIPE  . Refer to REMOVAL - Step 16 .
34. REMOVE REAR DOOR LOWER OUTSIDE STRIPE  . Refer to REMOVAL - Step 17 .