Brake Warning Light Remains ON: Procedure
- CHECK CAN COMMUNICATION SYSTEM
- Check if a CAN communication system DTC is output. Refer to DIAGNOSIS SYSTEM
.
Result
Result Proceed to DTC is not output A DTC is output B
B → See step 13
A: Go to next step
- Check if a CAN communication system DTC is output. Refer to DIAGNOSIS SYSTEM
.
- CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED
- Check if the skid control ECU connector is securely connected.
OK
The connector is securely connected.
NG → CONNECT CONNECTOR TO ECU CORRECTLY
OK: Go to next step
- Check if the skid control ECU connector is securely connected.
- CHECK BATTERY
- Check the battery voltage.
Standard voltage
11 to 14 V
NG → See step 14
OK: Go to next step
- Check the battery voltage.
- INSPECT SKID CONTROL ECU (IG1 TERMINAL)
- Disconnect the skid control ECU connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Switch Condition Specified Condition A38-34 (IG1) - Body ground Ignition switch ON 11 to 14 V
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT)
OK: Go to next step
- INSPECT SKID CONTROL ECU (GND1 TERMINAL)
- Turn the ignition switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Condition Specified Condition A38-1 (GND1) - Body ground Always Below 1 Ω
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (GND1 CIRCUIT)
OK: Go to next step
- READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH)
- Reconnect the skid control ECU connector.
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON.
- Select Data List mode on the Techstream. Refer to DATA LIST / ACTIVE TEST
.ABS / VSC / TRAC
Tester Display Measurement Item/Range Normal Condition Diagnostic Note Parking Brake SW Parking brake switch / ON or OFF ON: Parking brake applied
OFF: Parking brake released- - Using the Techstream, check the switch operation when the parking brake is applied.
OK
The Techstream displays ON or OFF according to parking brake operation.
NG → See step 10
OK: Go to next step
- INSPECT BRAKE FLUID LEVEL WARNING SWITCH
- Turn the ignition switch off.
- Remove the reservoir filler cap and strainer.
- Disconnect the brake fluid level warning switch connector.
- Measure the resistance according to the value(s) in the table below.
HINT:
A float is located inside the reservoir. Its position can be changed by increasing or decreasing the level of brake fluid.
Standard resistance
Tester Connection Switch Condition Specified Condition 1 - 2 Switch OFF (Float up) 1.9 to 2.1 kΩ 1 - 2 Switch ON (Float down) Below 1 Ω HINT:
If there are no problems after finishing the check above, adjust the brake fluid level to the MAX level.
NG → See step 15
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH)
- Disconnect the combination meter connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Condition Specified Condition E55-40 (SW) - A8-1 (+) Always Below 1 Ω E55-40 (SW) - Body ground Always 10 kΩ or higher A8-2 (E) - Body ground Always Below 1 Ω
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT COMBINATION METER ASSEMBLY
- Perform the Active Test of the combination meter (meter CPU) using the Techstream.
- Check the combination meter.
HINT:
Reinstall the connectors and restore the vehicle to its prior condition before checking the combination meter.
OK
The brake warning light turns on or off in accordance with the Techstream operation.
HINT:
If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part. Refer to PROBLEM SYMPTOMS TABLE .
NG → See step 16
OK → See step 12
- INSPECT PARKING BRAKE SWITCH
- Turn the ignition switch off.
- Disconnect the parking brake switch connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Switch Condition Specified Condition 1 - Body ground Parking brake switch ON
(Switch pin free)Below 1 Ω 1 - Body ground Parking brake switch OFF
(Switch pin pushed in)10 kΩ or higher
NG → See step 17
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH)
- Disconnect the main body ECU connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance
Tester Connection Condition Specified Condition 2C-5 (PKB) - E16-1 Always Below 1 Ω 2C-5 (PKB) - Body ground Always 10 kΩ or higher HINT:
If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part. Refer to PROBLEM SYMPTOMS TABLE .
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → REPLACE MAIN BODY ECU (DRIVER SIDE JUNCTION BLOCK)
- REPLACE BRAKE ACTUATOR ASSEMBLY. Refer to REMOVAL
- INSPECT CAN COMMUNICATION SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING
- CHECK OR REPLACE CHARGING SYSTEM OR BATTERY (for 2ZR-FE). Refer to ON-VEHICLE INSPECTION
- REPLACE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (BRAKE FLUID LEVEL WARNING SWITCH). Refer to REMOVAL
- REPLACE COMBINATION METER ASSEMBLY. Refer to REMOVAL
- REPLACE PARKING BRAKE SWITCH. Refer to REMOVAL