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Home >> Toyota >> 2011 >> Matrix Base, Automatic >> Repair and Diagnosis (Single Page) >> Brakes >> Anti-Lock Brakes >> Vehicle Stability Control System (2ZR-FE) (Diagnostic Codes & Symptom Tests) >> VEHICLE STABILITY CONTROL SYSTEM (for 2ZR-FE) >> Symptom Tests >> Brake Warning Light Remains ON >> Procedure

Brake Warning Light Remains ON: Procedure

  1. CHECK CAN COMMUNICATION SYSTEM 
    1. Check if a CAN communication system DTC is output. Refer to DIAGNOSIS SYSTEM .

      Result

      Result Proceed to
      DTC is not output A
      DTC is output B

    B → See step   13 

    A: Go to next step 

  2. CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED 
    1. Check if the skid control ECU connector is securely connected.

      OK

      The connector is securely connected.

    NG → CONNECT CONNECTOR TO ECU CORRECTLY 

    OK: Go to next step 

  3. CHECK BATTERY 
    1. Check the battery voltage.

      Standard voltage

      11 to 14 V

    NG → See step   14 

    OK: Go to next step 

  4. INSPECT SKID CONTROL ECU (IG1 TERMINAL) 
    1. Disconnect the skid control ECU connector.
      Fig 1: Inspecting Skid Control ECU A38 Connector Terminals
      GTY214355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard voltage

      Tester Connection Switch Condition Specified Condition
      A38-34 (IG1) - Body ground Ignition switch ON 11 to 14 V

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT) 

    OK: Go to next step 

  5. INSPECT SKID CONTROL ECU (GND1 TERMINAL) 
    1. Turn the ignition switch off.
      Fig 2: Inspecting Skid Control ECU A38 Connector Terminals
      GTY214834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      A38-1 (GND1) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (GND1 CIRCUIT) 

    OK: Go to next step 

  6. READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH) 
    1. Reconnect the skid control ECU connector.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to ON.
    4. Select Data List mode on the Techstream. Refer to DATA LIST / ACTIVE TEST .
      ABS / VSC / TRAC

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Parking Brake SW Parking brake switch / ON or OFF ON: Parking brake applied
      OFF: Parking brake released
      -
    5. Using the Techstream, check the switch operation when the parking brake is applied.

      OK

      The Techstream displays ON or OFF according to parking brake operation.

    NG → See step   10 

    OK: Go to next step 

  7. INSPECT BRAKE FLUID LEVEL WARNING SWITCH 
    1. Turn the ignition switch off.
      Fig 3: Inspecting Brake Fluid Level Warning Switch
      GTY205090Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the reservoir filler cap and strainer.
    3. Disconnect the brake fluid level warning switch connector.
    4. Measure the resistance according to the value(s) in the table below.

      HINT: 

      A float is located inside the reservoir. Its position can be changed by increasing or decreasing the level of brake fluid.

      Standard resistance

      Tester Connection Switch Condition Specified Condition
      1 - 2 Switch OFF (Float up) 1.9 to 2.1 kΩ
      1 - 2 Switch ON (Float down) Below 1 Ω

      HINT: 

      If there are no problems after finishing the check above, adjust the brake fluid level to the MAX level.

    NG → See step   15 

    OK: Go to next step 

  8. CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH) 
    1. Disconnect the combination meter connector.
      Fig 4: Checking Combination Meter And Brake Fluid Warning Switch Connector Terminals
      GTY213049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      E55-40 (SW) - A8-1 (+) Always Below 1 Ω
      E55-40 (SW) - Body ground Always 10 kΩ or higher
      A8-2 (E) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  9. INSPECT COMBINATION METER ASSEMBLY 
    1. Perform the Active Test of the combination meter (meter CPU) using the Techstream.
    2. Check the combination meter.

      HINT: 

      Reinstall the connectors and restore the vehicle to its prior condition before checking the combination meter.

      OK

      The brake warning light turns on or off in accordance with the Techstream operation.

      HINT: 

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part. Refer to PROBLEM SYMPTOMS TABLE .

    NG → See step   16 

    OK → See step   12 

  10. INSPECT PARKING BRAKE SWITCH 
    1. Turn the ignition switch off.
      Fig 5: Inspecting Parking Brake Switch
      GTY169641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the parking brake switch connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Switch Condition Specified Condition
      1 - Body ground Parking brake switch ON
      (Switch pin free)
      Below 1 Ω
      1 - Body ground Parking brake switch OFF
      (Switch pin pushed in)
      10 kΩ or higher

    NG → See step   17 

    OK: Go to next step 

  11. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH) 
    1. Disconnect the main body ECU connector.
      Fig 6: Checking Main Body ECU And Parking Brake Switch Connector Terminals
      GTY212583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      2C-5 (PKB) - E16-1 Always Below 1 Ω
      2C-5 (PKB) - Body ground Always 10 kΩ or higher

      HINT: 

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part. Refer to PROBLEM SYMPTOMS TABLE .

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → REPLACE MAIN BODY ECU (DRIVER SIDE JUNCTION BLOCK) 

  12. REPLACE BRAKE ACTUATOR ASSEMBLY. Refer to  REMOVAL 
  13. INSPECT CAN COMMUNICATION SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING 
  14. CHECK OR REPLACE CHARGING SYSTEM OR BATTERY (for 2ZR-FE). Refer to  ON-VEHICLE INSPECTION 
  15. REPLACE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (BRAKE FLUID LEVEL WARNING SWITCH). Refer to  REMOVAL 
  16. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL 
  17. REPLACE PARKING BRAKE SWITCH. Refer to  REMOVAL