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Home >> Toyota >> 2011 >> Highlander Hybrid >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension System (Service Information) (Hybrid) >> Rear Shock Absorber >> Removal >> Removal

Rear Shock Absorber: Removal: Removal

HINT: 

  1. REMOVE REAR WHEEL 
  2. REMOVE DECK SIDE TRIM COVER  . Refer to REMOVAL - Step 53
  3. REMOVE DECK SIDE TRIM  . Refer to REMOVAL - Step 54
  4. SEPARATE REAR FLEXIBLE HOSE 
    1. Remove the bolt and separate the rear flexible hose from the rear shock absorber with coil spring.
      Fig 1: Locating Rear Flexible Hose Bolt
      GTY203986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. SEPARATE REAR SPEED SENSOR 
    1. Remove the bolt and separate the rear speed sensor from the rear shock absorber with coil spring.
      Fig 2: Locating Rear Speed Sensor Bolt
      GTY176939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. SEPARATE REAR STABILIZER LINK ASSEMBLY 
    1. Remove the nut and separate the rear stabilizer link assembly from the rear shock absorber with coil spring.
      Fig 3: Identifying Rear Stabilizer Link Assembly Nut (4WD)
      GTY184907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the ball joint turns together with the nut, use a 5 mm hexagon wrench to hold the stud bolt.

  7. REMOVE REAR NO. 1 SUSPENSION SUPPORT COVER 
    1. Disengage the 4 claws and remove the rear No. 1 suspension support cover.
      Fig 4: Identifying Claws On Rear No. 1 Suspension Support Cover
      GTY182259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR SHOCK ABSORBER WITH COIL SPRING 
    1. Using a jack and wooden block, support the rear axle carrier sub-assembly.
      Fig 5: Identifying Rear Axle Carrier Sub-Assembly
      GTY203982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not deform the dust cover.

      HINT: 

      Support the rear axle carrier sub-assembly until reinstallation of the rear shock absorber with coil spring is complete.

    2. Loosen the rear support to rear shock absorber nut.
      Fig 6: Locating Rear Shock Absorber Nut
      GTY187911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WARNING:

      Do not remove the rear support to rear shock absorber nut.

      NOTE:

      Loosen the nut only when the rear shock absorber with coil spring needs to be disassembled.

    3. Remove the 2 bolts and 2 nuts, and separate the rear shock absorber with coil spring from the rear axle carrier sub-assembly.
      Fig 7: Locating Bolts And Nuts On Rear Shock Absorber With Coil Spring
      GTY203987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Keep the bolts from rotating when removing the nuts.

    4. Remove the 3 nuts and rear shock absorber with coil spring.
      Fig 8: Locating Nuts On Rear Shock Absorber With Coil Spring
      GTY203988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the rear speed sensor and rear flexible hose are disconnected from the rear shock absorber with coil spring.

  9. SECURE REAR SHOCK ABSORBER WITH COIL SPRING 
    1. Install the bolt and nut to the rear shock absorber with coil spring as shown in the illustration and secure the rear shock absorber with coil spring in a vise.

      Length (A)

      28 mm (1.1 in.)

      Fig 9: Identifying Rear Shock Absorber With Coil Spring
      GTY204071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR SUPPORT TO REAR SHOCK ABSORBER NUT 
    1. Using SST, compress the rear coil spring.
      Fig 10: Identifying Rear Coil Spring
      GTY181518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09727-30021 
        • 09727-00010
        • 09727-00021
        • 09727-00031
      NOTE:

      Do not use an impact wrench. It will damage SST.

    2. Check that the front coil spring is fully compressed.
    3. Hold the rear suspension support assembly and remove the rear support to rear shock absorber nut from the rear shock absorber assembly.
      Fig 11: Identifying Rear Support To Rear Shock Absorber Nut
      GTY176794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE REAR SUPPORT TO REAR SHOCK ABSORBER COLLAR 
    1. Remove the rear support to rear shock absorber collar from the rear shock absorber assembly.
      Fig 12: Identifying Rear Shock Absorber Collar
      GTY203990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR SUSPENSION SUPPORT ASSEMBLY 
    1. Remove the rear suspension support assembly from the rear shock absorber assembly.
      Fig 13: Identifying Rear Suspension Support Assembly & Rear Shock Absorber Assembly
      GTY203991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR COIL SPRING 
    1. Remove the rear coil spring together with SST from the rear shock absorber assembly.
      Fig 14: Identifying Rear Coil Spring
      GTY203992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR NO. 1 SPRING BUMPER 
    1. Remove the rear No. 1 spring bumper from the rear shock absorber assembly.
      Fig 15: Identifying Rear No. 1 Spring Bumper
      GTY203993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR LOWER COIL SPRING INSULATOR 
    1. Remove the rear lower coil spring insulator from the rear shock absorber assembly.
      Fig 16: Identifying Rear Lower Coil Spring Insulator
      GTY176799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002