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Home >> Toyota >> 2011 >> Highlander Hybrid >> Repair and Diagnosis >> Electrical >> Gauges >> Combination Meter (Diagnostic Codes & Symptom Tests) (Hybrid) >> Meter / Gauge System >> DTC B1503: Exhaust Heat Management Warning Detected >> Procedure

DTC B1503: Exhaust Heat Management Warning Detected: Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Set the vehicle in the maintenance mode using the Techstream, refer to INSPECTION MODE PROCEDURE .
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to ON.
    4. Turn the Techstream on.
    5. Enter the following menus: Body Electrical / Combination Meter / Data List.
    6. Check the values by referring to the table below.
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Coolant Temperature Engine coolant temperature/0°C to 127.5°C (32°F to 261.5°F) After warming up: 80 to 95°C (176 to 203°F) -

      HINT: 

      • The coolant temperature value in this inspection is the data sent from the engine coolant temperature sensor for the SFI system.
      • When the Data List values do not match, a signal output error of the ECM is suspected.

      OK

      Engine coolant temperature displayed on the Techstream is 80 to 95°C (176 to 203°F) after warming up.

    NG → See step   4 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER - TEMPERATURE SWITCH) 
    1. Disconnect the P2 temperature switch connector.
      Fig 1: Identifying P2 Temperature Switch Connector & E1 Meter Connector
      GTY302174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the E1 meter connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      P2-2 (TWS2) - E1-28 (TWS2) Always Below 1 Ω
      E1-28 (TWS2) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  3. INSPECT TEMPERATURE SWITCH 
    1. Remove the temperature switch, refer to REMOVAL .
      Fig 2: Identifying Temperature Switch Component & Graph
      GTY305950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      1 (GND) - 2 (TWS2) Temperature is 20°C (68°F) 2.32 to 2.59 kΩ
      1 (GND) - 2 (TWS2) Temperature is 80°C (176°F) 0.310 to 0.326 kΩ

    NG → See step   6 

    OK → See step   5 

  4. GO TO EXHAUST HEAT RECIRCULATION SYSTEM. Refer to  PROBLEM SYMPTOMS TABLE 
  5. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL 
  6. REPLACE TEMPERATURE SWITCH. Refer to  REMOVAL