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Home >> Toyota >> 2011 >> Highlander Hybrid >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Service Information) (Hybrid) >> Front Brake Pad, Brake Caliper & Brake Rotor >> Installation >> Installation

Front Brake Pad, Brake Caliper & Brake Rotor: Installation: Installation

NOTE:

While the battery is connected, even if the ignition switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore, during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.

  1. INSTALL DISC BRAKE CYLINDER ASSEMBLY 
    1. Hold the front disc brake cylinder slide pins and install the disc brake cylinder assembly with the 2 bolts.
      Fig 1: Removing Disc Brake Cylinder Assembly & Fasteners
      GTY299504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold

      Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf) 

      NOTE:

      Be sure that the anti-squeal springs are installed to the front disc brake pads.

  2. CONNECT FRONT FLEXIBLE HOSE 
    1. Connect the front flexible hose with the union bolt and a new gasket to the disc brake cylinder assembly.

      Torque: 29 N*m (300 kgf*cm, 22 ft.*lbf) 

      Fig 2: Locating Front Flexible Hose Bolt
      GTY203909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Install the front flexible hose lock securely in the lock hole in the disc brake cylinder assembly.

  3. BLEEDING PRECAUTION 
    WARNING:

    Be sure to read "PRECAUTION" thoroughly before bleeding, refer to PRECAUTION .

  4. BLEED BRAKE LINE  See step  1
  5. INSTALL FRONT WHEEL  . Refer to INSTALLATION - Step 18
  6. CHECK FOR DTC 

    Refer to DTC CHECK / CLEAR