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Home >> Toyota >> 2011 >> Highlander Hybrid >> Repair and Diagnosis >> Brakes >> Anti-Lock Brakes >> Electronically Controlled Brake System (Diagnostic Codes & Symptom Tests) (Hybrid) >> Electronically Controlled Brake System >> DTC C1256/57: Accumulator Low Pressure >> Procedure

DTC C1256/57: Accumulator Low Pressure: Procedure

  1. BRAKE PROBLEM CHECK 
    1. Ask the customer if frequent braking was performed while the brake warning light / yellow (minor malfunction) was on.

      OK

      Result Proceed to
      Frequent braking was not performed A
      Frequent braking was performed B

      HINT: 

      This DTC is output even if the accumulator pressure drops only temporarily due to frequent braking.

    B → END 

    A: Go to next step 

  2. INSPECT BRAKE BOOSTER PUMP 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.
      Fig 1: Identifying Brake Booster Pump Connectors
      GTY300704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the brake booster pump connectors.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A53-2 (BM1) - A53-4 (GND1) Always Below 10 Ω
      A54-2 (BM2) - A53-4 (GND1) Always Below 10 Ω
      A53-2 (BM1) - A54-2 (BM2) Always Below 1 Ω
      A53-4 (GND1) - A54-1 (GND2) Always Below 1 Ω
      A53-2 (BM1) - A53-1 (MTT) Always 950 to 1050 Ω
      A54-2 (BM2) - A53-1 (MTT) Always 950 to 1050 Ω
      TEXT IN ILLUSTRATION

      *1 Component without harness connected
      (Brake Booster Pump)

    NG → See step   6 

    OK: Go to next step 

  3. READ VALUE USING TECHSTREAM (ACCUMULATOR PRESSURE SENSOR) 
    1. Reconnect the brake booster pump connectors.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to ON.
    4. Select the Data List on the Techstream, refer to DATA LIST / ACTIVE TEST .
      ABS/VSC/TRAC

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Accumulator Sensor Accumulator pressure sensor /
      Min.: 0.00 V, Max.: 5.00 V
      Specified value: 2.6 to 3.8 V When brake fluid is stored in the accumulator: Accumulator pressure changes in accordance with volume of fluid stored in the accumulator
    5. Wait for 30 seconds without operating the brake pedal. Then check the accumulator pressure sensor output value's change is within the specified range.

      OK

      Accumulator pressure sensor output value's change is within 0.2 V.

    NG → See step   4 

    OK → See step   5 

  4. PERFORM ACTIVE TEST USING TECHSTREAM (SOLENOID VALVE) 
    1. Turn the ignition switch off.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to ON.
    4. Select the Active Test on the Techstream, refer to DATA LIST / ACTIVE TEST .

      HINT: 

      The Active Test can be performed when the following conditions are met.

      • Main relays 1 and 2 are on.
      • Shift lever is in P.
      • Parking brake is applied.
      • Vehicle speed is 0 km/h (0 mph).
      ABS/VSC/TRAC

      Tester Display Test Part Control Range Diagnostic Note
      ECB* Solenoid (SMC1) Master cut solenoid (SMC1) Solenoid ON/OFF Operation sound of solenoid (clicking sound) can be heard
      ECB* Solenoid (SMC2) Master cut solenoid (SMC2) Solenoid ON/OFF Operation sound of solenoid (clicking sound) can be heard
      ECB* Solenoid (SLRRL) Value Close Linear solenoid (RLR) valve Valve close ON/OFF -
      ECB* Solenoid (SLRRR) Value Close Linear solenoid (RRR) valve Valve close ON/OFF -

      *: Electronically Controlled Brake System

    5. Perform the Active Test of the solenoid using the Techstream.
      Fig 2: Identifying Brake Actuator Inner Diagram
      GTY283222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Select the Data List on the Techstream, refer to DATA LIST / ACTIVE TEST .
      ABS/VSC/TRAC

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      FR W/C Sensor FR wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released: 0.3 to 0.7 V Reading increases when brake pedal is depressed
      FL W/C Sensor FL wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released: 0.3 to 0.7 V Reading increases when brake pedal is depressed
      RR W/C Sensor RR wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released: 0.3 to 0.7 V Reading increases when brake pedal is depressed
      RL W/C Sensor RL wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released: 0.3 to 0.7 V Reading increases when brake pedal is depressed
    7. Check that the output value of each wheel cylinder does not increase.

      OK

      The output value of each wheel cylinder does not increase.

      HINT: 

      If any output value increases, there may be a brake fluid leak in the brake actuator.

    NG → See step   7 

    OK → See step   6 

  5. CHECK FOR INTERMITTENT PROBLEMS. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING 
  6. REPLACE BRAKE BOOSTER PUMP. Refer to  REMOVAL 
  7. REPLACE BRAKE ACTUATOR ASSEMBLY. Refer to  REMOVAL