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Home >> Toyota >> 2011 >> Highlander Hybrid >> Repair and Diagnosis >> Brakes >> Anti-Lock Brakes >> Electronically Controlled Brake System (Diagnostic Codes & Symptom Tests) (Hybrid) >> Electronically Controlled Brake System >> Brake Warning Light Remains ON >> Procedure

Brake Warning Light Remains ON: Procedure

  1. CHECK DTC 
    1. Check if an ABS, VSC and/or electronically controlled brake system DTC is output, refer to DTC CHECK / CLEAR .

      Result

      Result Proceed to
      DTC is not output A
      DTC is output B

    B → See step   12 

    A: Go to next step 

  2. CHECK CAN COMMUNICATION SYSTEM See step   1 

    B → See step   13 

    C → See step   16 

    A: Go to next step 

  3. CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED 
    1. Check if the skid control ECU connector is securely connected.

      OK

      The connector is securely connected.

    NG → CONNECT CONNECTOR TO ECU CORRECTLY 

    OK: Go to next step 

  4. CHECK AUXILIARY BATTERY 
    1. Check the auxiliary battery voltage.

      Standard Voltage

      11 to 14 V

    NG → CHARGE OR REPLACE AUXILIARY BATTERY 

    OK: Go to next step 

  5. INSPECT SKID CONTROL ECU (IG1 TERMINAL) 
    1. Disconnect the A44 skid control ECU connector.
      Fig 1: Identifying Skid Control ECU Control Terminals
      GTY307253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      A44-2 (IG1) - Body ground Ignition switch ON 11 to 14 V
      TEXT IN ILLUSTRATION

      *1 Front view of wire harness connector
      (to Skid Control ECU)

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT) 

    OK: Go to next step 

  6. INSPECT SKID CONTROL ECU (GND TERMINAL) 
    1. Turn the ignition switch off.
      Fig 2: Identifying Skid Control ECU Connector Terminals
      GTY301870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front view of wire harness connector
      (to Skid Control ECU)
      - -
    2. Disconnect the A45, A46 and A47 skid control ECU connectors.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A46-1 (GND) - Body ground Always Below 1 Ω
      A44-3 (GND2) - Body ground Always Below 1 Ω
      A44-1 (GND3) - Body ground Always Below 1 Ω
      A47-3 (GND4) - Body ground Always Below 1 Ω
      A47-1 (GND5) - Body ground Always Below 1 Ω
      A45-3 (GND6) - Body ground Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (GND CIRCUIT) 

    OK: Go to next step 

  7. READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH) 
    1. Reconnect the skid control ECU connectors.
    2. Connect the Techstream to the DLC3.
    3. Turn the ignition switch to ON.
    4. Select the Data List on the Techstream, refer to DATA LIST / ACTIVE TEST .
      ABS/VSC/TRAC

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Parking Brake SW Parking brake switch / ON or OFF ON: Parking brake applied
      OFF: Parking brake released
      -
    5. Using the Techstream, check that the switch condition displayed on the Techstream changes according to parking brake operation.

      OK

      The Techstream displays ON and OFF according to parking brake operation.

    NG → See step   9 

    OK: Go to next step 

  8. INSPECT COMBINATION METER ASSEMBLY 
    1. Turn the ignition switch off.
    2. Perform the Active Test of the combination meter (meter CPU) using the Techstream, refer to DATA LIST / ACTIVE TEST .
    3. Check the combination meter.

      OK

      The brake warning light / red (malfunction) turns on and off in accordance with the Techstream operation.

      HINT: 

      If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next suspected area before replacing the part, refer to PROBLEM SYMPTOMS TABLE .

    NG → See step   14 

    OK → See step   11 

  9. INSPECT PARKING BRAKE SWITCH 
    1. Turn the ignition switch off.
      Fig 3: Identifying Parking Brake Switch Connector
      GTY298320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the parking brake switch connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      1 - Body ground Parking brake switch ON
      (Switch pin not pushed in)
      Below 1 Ω
      1 - Body ground Parking brake switch OFF
      (Switch pin pushed in)
      10 kΩ or higher
      TEXT IN ILLUSTRATION

      *1 Component without harness connected
      (Parking Brake Switch)

    NG → See step   15 

    OK: Go to next step 

  10. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH) 
    1. Disconnect the 1C main body ECU connector.
      Fig 4: Identifying 1C Main Body ECU Connector
      GTY306515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1C-14 (PKB) - A17-1 Always Below 1 Ω
      1C-14 (PKB) - Body ground Always 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *1 Front view of wire harness connector
      (to Main Body ECU)
      *2 Front view of wire harness connector
      (to Parking Brake Switch)

      HINT: 

      If troubleshooting has been carried out according to Problem Symptoms Table, refer back to the table and proceed to the next suspected area before replacing the part, refer to PROBLEM SYMPTOMS TABLE .

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK) 

  11. REPLACE SKID CONTROL ECU. Refer to  REMOVAL 
  12. REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to  DIAGNOSTIC TROUBLE CODE CHART 
  13. GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING). Refer to  HOW TO PROCEED WITH TROUBLESHOOTING 
  14. REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL 
  15. REPLACE PARKING BRAKE SWITCH. Refer to  DISASSEMBLY 
  16. GO TO CAN COMMUNICATION SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING). Refer to  HOW TO PROCEED WITH TROUBLESHOOTING