LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2011 >> Highlander Hybrid >> Repair and Diagnosis >> Accessories & Equipment >> Seats >> Seat (Service Information) (Hybrid) >> Rear No. 2 Seat Assembly >> Disassembly >> Disassembly

Rear No. 2 Seat Assembly: Disassembly: Disassembly

  1. REMOVE REAR NO. 2 SEAT INNER BELT SUB-ASSEMBLY RH 
    1. Remove the rear No. 2 seat inner belt sub-assembly RH, refer to REMOVAL - Step 13 .

      HINT: 

      Use the same procedure for the RH side and LH side.

  2. REMOVE REAR NO. 2 SEAT CUSHION HINGE COVER 
    1. Remove the 2 screws.
      Fig 1: Identifying Rear No. 2 Seat Cushion Hinge Cover & Fasteners
      GTY301304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 clips and remove the rear No. 2 seat cushion hinge cover.
  3. REMOVE RECLINING COVER PROTECTOR LH 
    1. Remove the 2 screws and reclining cover protector LH.
      Fig 2: Identifying Reclining Cover Protector LH & Screws
      GTY306790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 2 SEAT OUTER HINGE COVER LH 
    1. Remove the 2 screws and No. 2 seat outer hinge cover LH.
      Fig 3: Identifying No. 2 Seat Outer Hinge Cover LH & Screws
      GTY301847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE REAR NO. 2 SEAT CUSHION COVER WITH PAD LH 
    1. Using a "T45" TORX socket wrench, remove the 2 bolts and 2 bushes.
      Fig 4: Identifying Rear No. 2 Seat Cushion Cover With Pad LH & Fasteners
      GTY298325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and rear No. 2 seat cushion cover with pad LH.
      Fig 5: Identifying Rear No. 2 Seat Cushion Cover With Pad LH & Bolts
      GTY306006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE REAR NO. 2 SEAT CUSHION COVER SUB-ASSEMBLY LH 
    1. Remove the 2 hog rings.
      Fig 6: Identifying Rear No. 2 Seat Cushion Cover Sub-Assembly LH & Hog Rings
      GTY299103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage each hook.
      Fig 7: Identifying Rear No. 2 Seat Cushion Cover Sub-Assembly LH & Hooks
      GTY306307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 3 hooks.
      Fig 8: Identifying Rear No. 2 Seat Cushion Cover Sub-Assembly LH & Hooks
      GTY305488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 7 hog rings and rear No. 2 seat cushion cover sub-assembly LH.
      Fig 9: Identifying 7 Hog Rings And Rear No. 2 Seat Cushion Cover Sub-Assembly LH
      GTY299111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 2 SEATBACK BOARD SUB-ASSEMBLY LH 
    1. Disengage the 6 claws and remove the No. 2 seatback board sub-assembly LH.
      Fig 10: Identifying No. 2 Seatback Board Sub-Assembly LH & Claws
      GTY295168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR NO. 2 SEATBACK COVER WITH PAD LH 
    1. Disengage the 13 hooks.
      Fig 11: Identifying Rear No. 2 Seatback Cover With Pad LH & Hooks
      GTY305909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fastener
    2. Disengage the fastener.
    3. Disengage the hook.
      Fig 12: Identifying Rear No. 2 Seatback Cover With Pad LH Fastener
      GTY297250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 screws.
      Fig 13: Identifying Rear No. 2 Seatback Cover With Pad LH Hook
      GTY299209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disengage the hook as shown in the illustration and remove the rear side seat band sub-assembly LH with rear No. 1 seat cover bezel LH.
    6. Remove the rear No. 1 seat cover bezel LH.
      Fig 14: Removing No. 1 Rear Seat Cover Bezel
      GTY200444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disengage the 8 clips and remove the rear No. 2 seatback cover with pad LH.
      Fig 15: Identifying Rear No. 2 Seatback Cover With Pad LH & Clips
      GTY297204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR NO. 2 SEATBACK COVER SUB-ASSEMBLY LH 
    1. Remove the 9 hog rings and the rear No. 2 seatback cover sub-assembly LH.
      Fig 16: Identifying Hog Rings
      GTY299212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR SEAT HEADREST COVER LH 
    1. Remove the 2 screws and rear seat headrest cover LH.
      Fig 17: Identifying Rear Seat Headrest Cover LH & Screws
      GTY299406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE REAR NO. 2 SEAT HEADREST ASSEMBLY LH 
    1. Disconnect the 2 cable clamps.
      Fig 18: Identifying Rear No. 2 Seat Headrest Assembly LH & Fasteners
      GTY299315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and rear No. 2 seat headrest assembly LH.
  12. REMOVE REAR SEATBACK EDGE PROTECTOR LH 
    1. Disengage the 4 claws and remove the 2 rear seatback edge protectors LH.
      Fig 19: Identifying Rear Seatback Edge Protector LH & Fasteners
      GTY304762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR NO. 1 SEAT LOWER CUSHION HINGE COVER LH 
    1. Disengage the 2 claws and remove the rear No. 1 seat lower cushion hinge cover LH.
      Fig 20: Identifying Rear No. 1 Seat Lower Cushion Hinge Cover LH & Claws
      GTY306427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR NO. 1 SEAT LOWER CUSHION HINGE COVER RH 
    1. Disengage the 2 claws and remove the rear No. 1 seat lower cushion hinge cover RH.
      Fig 21: Identifying Rear No. 1 Seat Lower Cushion Hinge Cover RH & Claws
      GTY299436Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR NO. 2 SEAT OUTER RECLINING COVER LH 
    1. Remove the screw.
      Fig 22: Identifying Rear No. 2 Seat Outer Reclining Cover LH & Fasteners
      GTY306205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw and guide, and remove the rear No. 2 seat outer reclining cover LH.
  16. REMOVE REAR NO. 2 SEAT INNER RECLINING COVER LH 
    1. Remove the screw.
      Fig 23: Identifying Rear No. 2 Seat Inner Reclining Cover LH & Screw
      GTY298513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws and remove the rear No. 2 seat inner reclining cover LH.
  17. REMOVE NO. 2 SEAT INNER HINGE COVER LH 
    1. Disengage the claw and remove the No. 2 seat inner hinge cover LH.
      Fig 24: Identifying No. 2 Seat Inner Hinge Cover LH & Claw
      GTY298972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE REAR NO. 1 SEAT LOCK CABLE ASSEMBLY LH 
    1. Disengage the 2 cable clamps and remove the rear No. 1 seat lock cable assembly LH.
      Fig 25: Identifying Rear No. 1 Seat Lock Cable Assembly LH & Clamps
      GTY298796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE REAR NO. 2 SEAT CUSHION LOCK CABLE ASSEMBLY LH 
    1. Disengage the 4 cable clamps and remove the rear No. 2 seat cushion lock cable assembly LH.
      Fig 26: Identifying Rear No. 2 Seat Cushion Lock Cable Assembly LH & Cable Clamps
      GTY296532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE REAR NO. 2 SIDE SEAT BAND SUB-ASSEMBLY LH 
    1. Using a drill bit with a diameter of less than 4 mm (0.158 in.), drill out the rivet head and remove the rear No. 2 side seat band sub-assembly LH.
      Fig 27: Removing Rear No. 2 Side Seat Band Sub-Assembly LH Using A Drill
      GTY299216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE REAR SEAT OUTER SUSPENSION LINK SUB-ASSEMBLY LH 
    1. Remove the 2 nuts and the rear seat outer suspension link sub-assembly LH.
      Fig 28: Identifying Rear Seat Outer Suspension Link Sub-Assembly LH & Fasteners
      GTY295941Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the E-ring.
      Fig 29: Identifying E-Ring And Spring
      GTY295012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the hook and remove the spring.
  22. REMOVE REAR SEAT INNER SUSPENSION LINK SUB-ASSEMBLY LH 
    1. Remove the 2 nuts and rear seat inner suspension link sub-assembly LH.
      Fig 30: Identifying Rear Seat Inner Suspension Link Sub-Assembly LH & Fasteners
      GTY305133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE NO. 2 SEATBACK FRAME SUB-ASSEMBLY LH 
    1. Remove the 2 bolts <A>.
      Fig 31: Identifying No. 2 Seatback Frame Sub-Assembly LH & Bolts
      GTY306094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt <B>.
    3. Remove the 2 nuts <C> and No. 2 seatback frame sub-assembly LH.
  24. REMOVE RECLINING COVER PROTECTOR RH 
    1. Remove the 2 screws and reclining cover protector RH.
      Fig 32: Identifying Reclining Cover Protector RH & Screws
      GTY301766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE NO. 2 SEAT OUTER HINGE COVER RH 
    1. Remove the 2 screws and No. 2 seat outer hinge cover RH.
      Fig 33: Identifying No. 2 Seat Outer Hinge Cover RH & Screws
      GTY301559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE REAR SEAT CUSHION COVER WITH PAD RH 
    1. Using a "T45" TORX socket wrench, remove the 2 bolts and 2 bushes.
      Fig 34: Identifying Rear Seat Cushion Cover With Pad RH & Fasteners
      GTY297848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and rear No. 2 seat cushion cover with pad RH.
      Fig 35: Identifying Rear No. 2 Seat Cushion Cover With Pad RH & Bolts
      GTY298080Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE NO. 2 SEAT CUSHION COVER SUB-ASSEMBLY RH 
    1. Remove the 2 hog rings.
      Fig 36: Identifying No. 2 Seat Cushion Cover Sub-Assembly RH & Hog Rings
      GTY306311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage each hook.
      Fig 37: Identifying No. 2 Seat Cushion Cover Sub-Assembly RH & Hooks
      GTY298936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the 3 hooks.
      Fig 38: Identifying No. 2 Seat Cushion Cover Sub-Assembly RH & Hooks
      GTY295630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 7 hog rings and rear No. 2 seat cushion cover sub-assembly RH.
      Fig 39: Identifying No. 2 Seat Cushion Cover Sub-Assembly RH & Hog Rings
      GTY299113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE NO. 2 SEATBACK BOARD SUB-ASSEMBLY RH 
    1. Disengage the 6 claws and remove the No. 2 seatback board sub-assembly RH.
      Fig 40: Identifying No. 2 Seatback Board Sub-Assembly RH & Claws
      GTY295087Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE NO. 2 SEATBACK COVER WITH PAD RH 
    1. Disengage the 13 hooks.
      Fig 41: Identifying No. 2 Seatback Cover With Pad RH & Hooks
      GTY300135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Fastener
    2. Disengage the fastener.
    3. Disengage the hook.
      Fig 42: Identifying No. 2 Seatback Cover With Pad RH & Fastener
      GTY304968Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 screws.
      Fig 43: Identifying No. 2 Seatback Cover With Pad RH & Screws
      GTY304725Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Disengage the hook as shown in the illustration and remove the rear side seat band sub-assembly RH with rear No. 1 seat cover bezel RH.
    6. Remove the rear No. 1 seat cover bezel RH.
      Fig 44: Removing No. 1 Rear Seat Cover Bezel
      GTY200444Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Disengage the 8 clips and remove the rear No. 2 seatback cover with pad RH.
      Fig 45: Identifying Rear No. 2 Seatback Cover With Pad RH & Clips
      GTY304645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE NO. 2 SEATBACK COVER SUB-ASSEMBLY RH 
    1. Remove the 9 hog rings and rear No. 2 seatback cover sub-assembly RH.
      Fig 46: Identifying Rear No. 2 Seatback Cover Sub-Assembly RH & Hog Rings
      GTY299214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REAR SEAT HEADREST COVER RH 
    1. Remove the 2 screws and rear No. 2 seat headrest cover RH.
      Fig 47: Identifying Rear Seat Headrest Cover RH & Screws
      GTY307566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE NO. 2 SEAT HEADREST ASSEMBLY RH 
    1. Disconnect the 2 cable clamps.
      Fig 48: Identifying No. 2 Seat Headrest Assembly RH & Cable Clamps
      GTY307547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 nuts and rear No. 2 seat headrest assembly RH.
  33. REMOVE REAR SEAT BACK EDGE PROTECTOR RH 
    1. Disengage the 4 claws and remove the 2 rear seatback edge protectors RH.
      Fig 49: Identifying Rear Seatback Edge Protector LH & Fasteners
      GTY304762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE REAR NO. 2 SEAT LOWER CUSHION HINGE COVER LH 
    1. Disengage the 2 claws and remove the rear No. 2 seat lower cushion hinge cover LH.
      Fig 50: Identifying Rear No. 2 Seat Lower Cushion Hinge Cover LH & Claws
      GTY299519Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE REAR NO. 2 SEAT LOWER CUSHION HINGE COVER RH 
    1. Disengage the 2 claws and remove the rear No. 2 seat lower cushion hinge cover RH.
      Fig 51: Identifying Rear No. 2 Seat Lower Cushion Hinge Cover RH & Claws
      GTY302723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE NO. 2 SEAT HINGE COVER RH 
    1. Remove the screw.
      Fig 52: Identifying No. 2 Seat Hinge Cover RH & Fastener
      GTY298570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw and guide, and remove the No. 2 seat hinge cover RH.
  37. REMOVE REAR NO. 2 SEAT RECLINING COVER RH 
    1. Remove the screw.
      Fig 53: Identifying Rear No. 2 Seat Reclining Cover RH & Fasteners
      GTY298433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 2 claws and remove the rear No. 2 seat reclining cover RH.
  38. REMOVE NO. 2 SEAT INNER HINGE COVER RH 
    1. Disengage the claw and remove the No. 2 seat inner hinge cover RH.
      Fig 54: Identifying No. 2 Seat Inner Hinge Cover RH & Claw
      GTY298875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE REAR NO. 1 SEAT LOCK CABLE ASSEMBLY RH 
    1. Disengage the 2 cable clamps and remove the rear No. 1 seat lock cable assembly RH.
      Fig 55: Identifying Rear No. 1 Seat Lock Cable Assembly RH & Clamps
      GTY296597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE REAR NO. 2 SEAT CUSHION LOCK CABLE ASSEMBLY RH 
    1. Disengage the 4 cable clamps and remove the rear No. 2 seat lock cable assembly RH.
      Fig 56: Identifying Rear No. 2 Seat Cushion Lock Cable Assembly RH & Clamps
      GTY296728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE REAR NO. 2 SIDE SEAT BAND SUB-ASSEMBLY RH 
    1. Using a drill bit with a diameter of less than 4 mm (0.158 in.), drill out the rivet head and remove the rear No. 2 side seat band sub-assembly RH.
      Fig 57: Removing Rear No. 2 Side Seat Band Sub-Assembly RH Using Drill
      GTY306337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE REAR SEAT OUTER SUSPENSION LINK SUB-ASSEMBLY RH 
    1. Remove the 2 nuts and rear seat outer suspension link sub-assembly RH.
      Fig 58: Identifying Rear Seat Outer Suspension Link Sub-Assembly RH & Fasteners
      GTY295858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the E-ring.
      Fig 59: Identifying E-Ring And Spring
      GTY305197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disengage the hook and remove the spring.
  43. REMOVE REAR SEAT INNER SUSPENSION LINK SUB-ASSEMBLY RH 
    1. Remove the 2 nuts and rear seat inner suspension link sub-assembly RH.
      Fig 60: Identifying Rear Seat Inner Suspension Link Sub-Assembly RH & Nuts
      GTY302790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE NO. 2 SEATBACK FRAME SUB-ASSEMBLY RH 
    1. Remove the 2 bolts.
      Fig 61: Identifying No. 2 Seatback Frame Sub-Assembly RH & Fasteners
      GTY307107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 nuts and No. 2 seatback frame sub-assembly RH.