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Home >> Toyota >> 2011 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning (Manual) (Diagnostic Codes & Circuit Tests) (Hybrid) >> Condenser >> Removal >> Removal

Air Conditioning (Manual) (Diagnostic Codes & Circuit Tests) (Hybrid): Condenser: Removal: Removal

  1. REMOVE FRONT BUMPER COVER 

    Refer to REMOVAL

  2. REMOVE V-BANK COVER SUB-ASSEMBLY  . Refer to REMOVAL - Step 27
  3. REMOVE COOL AIR INTAKE DUCT SEAL  . Refer to REMOVAL - Step 1
  4. REMOVE NO. 1 ENGINE UNDER COVER  . Refer to REPLACEMENT - Step 2
  5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM  See step  1
  6. DRAIN COOLANT (for Inverter)  . Refer to REPLACEMENT - Step 2
  7. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY  . Refer to REMOVAL - Step 7
  8. REMOVE NO. 2 AIR CLEANER INLET  . Refer to REMOVAL - Step 8
  9. REMOVE NO. 3 INVERTER BRACKET  . Refer to REMOVAL - Step 9
  10. REMOVE LOW PITCHED HORN ASSEMBLY  . Refer to REMOVAL - Step 2
  11. REMOVE HIGH PITCHED HORN ASSEMBLY  . Refer to REMOVAL - Step 2
  12. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)  . Refer to REMOVAL - Step 6
  13. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)  . Refer to REMOVAL - Step 7
  14. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY  . Refer to REMOVAL - Step 15
  15. REMOVE RADIATOR ASSEMBLY  . Refer to REMOVAL - Step 13
  16. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge hose sub-assembly from the condenser.
      Fig 1: Locating Discharge Hose Sub-Assembly Bolt
      GTY189959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the discharge hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  17. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A 
    1. Remove the bolt and disconnect the cooler refrigerant liquid pipe A from the condenser.
      Fig 2: Locating Cooler Refrigerant Liquid Pipe A Bolt
      GTY208302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the cooler refrigerant liquid pipe A.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  18. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts.
      Fig 3: Locating Cooler Condenser Assembly Bolts
      GTY181502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the cooler condenser assembly as shown in the illustration.
      Fig 4: Identifying Cooler Condenser Assembly
      GTY176368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002