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Home >> Toyota >> 2011 >> Highlander Hybrid Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 63 (Engine Control System (2GR-FE) (Diagnostic Codes (P1604 - P2610) & Circuit Tests))) >> SFI System >> DTC P1604: Startability Malfunction >> Description

DTC P1604: Startability Malfunction: Description

WARNING: This page is about a different variant/trim than selected.

This DTC is stored when the engine does not start even though the STA signal is input or when the engine takes a long time to start, and when the engine speed is low or the engine stalls just after the engine starts.

Using the Techstream, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when there is engine starting trouble due to running out of fuel.

DTC No. DTC Detection Condition Trouble Area
P1604 Either condition is met:
  • The engine speed is below 500 RPM with the STA signal on for a certain amount of time (refer to the illustration below) (1 trip detection logic).
  • After the engine starts (engine speed is 500 RPM or more), the engine speed drops to 200 RPM or less within approximately 2 seconds (1 trip detection logic).
  • Immobiliser system
  • Engine assembly (excess friction, compression loss)
  • Starter assembly
  • Crankshaft position sensor
  • Camshaft position sensor
  • VVT sensor
  • Engine coolant temperature sensor
  • Fuel pump
  • Fuel pump control system
  • Fuel pipes
  • Fuel injector
  • Throttle body
  • Pressure regulator
  • Battery
  • Drive plate
  • Spark plug
  • Ignition coil circuit
  • Intake system
  • Camshaft timing oil control valve
  • Mass air flow meter
  • Air fuel ratio sensor
  • Valve timing
  • Fuel
  • Purge VSV
  • Intake valve
  • Exhaust valve
  • ECM
Fig 1: Identifying Normal Cold Engine Start Waveform
GTY261371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Reference waveforms showing a normal cold engine start 
    Fig 2: Identifying Waveform 1
    GTY170886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Reference waveforms showing a normal warm engine start 
    Fig 3: Identifying Waveform 2
    GTY187332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Reference values when there is an air leak in the intake system during starting difficulty 
    FREEZE FRAME DATA P1604 STARTABILITY MALFUNCTION

    Engine
    Current P1604: Startability Malfunction
    Time Freeze Frame Data
    Item Data1 Data2 Data3 Data4 Data5 Unit
    Engine Speed 1489 986 345 186 124 RPM
    Calculate Load 36.2 28.2 31.4 92.4 94.6 %
    Vehicle Load 7.9 7.9 9.2 7.2 6.0 %
    MAF 10.12 5.04 2.79 0.81 0.68 gm/sec
    Atmosphere Pressure -0 -0 -0 -0 -0 kPa
    Coolant Temp 185 185 185 185 185 F
    Intake Air 102 102 102 102 102 F
    Battery Voltage 13.222 13.300 12.109 11.972 11.854 V
    Throttle Sensor Volt % 16.5 16.5 16.0 15.6 15.6 %
    Throttle Sensor #2 Volt % 48.2 48.2 47.8 47.2 47.2 %
    Throttle Sensor Position 0.0 0.0 0.0 0.0 0.0 %
    Throttle Motor DUTY 16.5 16.5 16.0 15.6 15.6 %
    Injector (Port) 3628 2620 2744 2744 2744 μs
    Injection Volume (Cylinder 1) 3.062 0.226 0.226 0.226 0.226 ml
    Fuel Pump/Speed Status ON ON ON ON ON  
    EVAP (Purge) VSV 0.0 0.0 0.0 0.0 0.0 %
    Evap Purge Flow 0.0 0.0 0.0 0.0 0.0 %
    Purge Density Learn Value 0.000 0.000 0.000 0.000 0.000  
    EVAP System Vent Valve OFF OFF OFF OFF OFF  
    EVAP purge VSV OFF OFF OFF OFF OFF  
    Purge Cut VSV Duty 0.0 0.0 0.0 0.0 0.0 %
    Target Air-Fuel Ratio 0.998 0.998 0.998 0.998 0.998  
    AF Lambda B1S1 0.999 0.999 0.999 0.999 0.999  
    AF Lambda B2S1 0.997 0.997 0.997 0.998 0.998  
    AFS Voltage B1S1 3.258 3.258 3.258 3.258 3.258 V
    AFS Voltage B2S1 3.251 3.251 3.251 3.253 3.253 V
    O2S B1S2 0.000 0.000 0.000 0.000 0.000 V
    O2S B2S2 0.015 0.015 0.015 0.000 0.000 V
    Short FT #1 0.000 0.000 0.000 0.000 0.000 %
    Long FT #1 8.782 4.354 -2.665 -2.665 -2.665 %
    Total FT #1 0.058 0.058 0.058 0.058 0.058  
    Sort FT #2 0.000 0.000 0.000 0.000 0.000 %
    Long FT #2 9.264 4.587 -2.462 -2.462 -2.462 %
    Total FT #2 0.062 0.062 0.062 0.062 0.062  
    Fuel System Status #1 OL OL OL OL OL  
    Fuel System Status #2 OL OL OL OL OL  
    IGN Advance 0.0 10.5 16.5 18.0 18.0 deg
    Knock Feedback Value -1.5 -1.5 -1.5 -1.5 -1.5 CA
    Knock Correct Learn Value 17.0 17.0 17.0 17.0 17.0 CA
    Starter Signal Close Close Close Close Close  
    Ambient Temp for A/C 70 70 70 70 70 F