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Automatic Transaxle Assembly: Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Install the torque converter clutch to the automatic transaxle.
    2. Using a vernier caliper and a straightedge, measure dimension A between the transaxle fitting surface of the engine *1 and the torque converter fitting surface of the drive plate *2. (#)
      Fig 1: Identifying Dimension "A" Between Transaxle Fitting Surface Of Engine*1 & Drive Plate Component
      GTY205452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Subtract the thickness of the straightedge from the measured value to gain dimension A.

    3. Set the key at the top of the front oil pump drive gear and put a mark on the housing.
      Fig 2: Identifying Mark On Housing Component
      GTY205732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Put a mark on the torque converter so that its groove is clearly indicated.
      Fig 3: Identifying Mark On Torque Converter Component
      GTY182439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Align the matchmark on the case with the one on the torque converter and fit the splines of the input shaft to the turbine runner splines.
      Fig 4: Identifying Matchmark On Case With Torque Converter Component
      GTY201240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. After rotating the torque converter, fit the splines of the stator shaft with the stator splines.
      Fig 5: Identifying Matchmark On Torque Converter Component
      GTY186735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Rotate the torque converter approximately 180 degrees.

    7. After rotating the torque converter again, align the mark on the case with the one on the torque converter and fit the key of the oil pump drive gear into the torque converter keyway.
      Fig 6: Identifying Mark On Case With Torque Converter And Key Component
      GTY187732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not push the torque converter excessively when rotating it.

    8. Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A (measured in step (#)).
      Fig 7: Identifying Measuring Dimension B Location
      GTY172110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard

      A + 1 mm (0.04 in.) or more

      NOTE:

      Make sure to deduct the thickness of the straightedge.

  2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Install the automatic transaxle to the engine with the 10 bolts.
      Fig 8: Identifying Automatic Transaxle Bolts Location
      GTY201776Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf) 

      Bolt B 

      Torque: 46 N*m (470 kgf*cm, 34 ft.*lbf) 

      Bolt C 

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      NOTE:

      Confirm that 2 knock pins are on the transaxle fitted surface of the engine block before the transaxle installation.

    2. Apply a few drops of adhesive the first of 2 or 3 threads of the 6 torque converter clutch mounting bolts.
      Fig 9: Identifying Adhesive To End Or Threads Of Bolts
      GTY175679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Install the 6 torque converter clutch mounting bolts.
      Fig 10: Identifying Torque Converter Clutch Mounting Bolts Location
      GTY137786Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

      NOTE:

      First install the different colored bolt, and then the remaining 5 bolts.

    4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolts.
      Fig 11: Identifying Flywheel Housing Under Cover Bolts Location
      GTY206035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

  3. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY 
    1. Coat a new O-ring with ATF and install it to the transmission oil filler tube sub-assembly.
    2. Install the transmission oil filler tube sub-assembly to the automatic transaxle with the bolt.
      Fig 12: Identifying Transmission Oil Filter Tube Bolt Location
      GTY137477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

  4. INSTALL NO. 1 OIL COOLER INLET TUBE 
    1. Temporarily install the No. 1 oil cooler outlet tube.
    2. Temporarily install the No. 1 oil cooler inlet tube.
    3. Install the oil cooler tube clamp with the bolt.
      Fig 13: Identifying Oil Cooler Tube Clamp Bolt Location
      GTY112306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      HINT: 

      Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

    4. Using a union nut wrench (17 mm), install the No. 1 oil cooler inlet tube while holding the union with a wrench.

      Without a union nut wrench 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      With a union nut wrench 

      Torque: 32 N*m (326 kgf*cm, 24 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 380 mm (14.96 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
      Fig 14: Identifying Torque Wrench Fulcrum Length
      GTY204371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 1 OIL COOLER OUTLET TUBE 
    1. Using a union nut wrench, install the No. 1 oil cooler outlet tube while holding the union with a wrench.

      Without a union nut wrench 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      With a union nut wrench 

      Torque: 32 N*m (326 kgf*cm, 24 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 380 mm (14.96 in.).
      • This torque value is effective the when union nut wrench is parallel to the torque wrench.
      Fig 15: Identifying No. 1 Oil Cooler Outlet Tube Component
      GTY176161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Install the No. 1 transmission control cable bracket with the 2 bolts.
      Fig 16: Identifying Bolts Location And No. 1 Transmission Control Cable Bracket
      GTY125048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  7. CONNECT BREATHER PLUG HOSE 
    1. Connect the breather plug hose to the oil filler tube.
      Fig 17: Identifying Breather Plug Hose
      GTY126181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. CONNECT CONNECTORS 
    1. Connect the transmission wire connector.
      Fig 18: Identifying Connectors
      GTY177667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the park/neutral position switch connector.
    3. Connect the 2 speed sensor connectors.
  9. CONNECT WIRE HARNESS 
    1. Connect the wire harness with the bolt.
      Fig 19: Identifying Wire Harness Bolt Location
      GTY173648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  10. INSTALL WIRE HARNESS CLAMP 
    1. Install the 3 clamps and 3 bolts.
      Fig 20: Identifying Wire Harness Bolts & Clamps Location
      GTY186363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

    2. Connect the wire harness with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  11. INSTALL NO. 2 TRANSMISSION CONTROL CABLE BRACKET 
    1. Install the No. 2 transmission control cable bracket with the bolt.
      Fig 21: Identifying No. 2 Transmission Control Cable Bracket And Bolt Location
      GTY155222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

  12. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  . Refer to INSTALLATION - Step 1
  13. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)  . Refer to INSTALLATION - Step 2
  14. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET  . Refer to INSTALLATION - Step 11
  15. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY  . Refer to INSTALLATION - Step 12
  16. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR  . Refer to INSTALLATION - Step 13
  17. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR  . Refer to INSTALLATION - Step 14
  18. INSTALL FRONT FRAME ASSEMBLY  . Refer to INSTALLATION - Step 15
  19. INSTALL POWER STEERING LINK ASSEMBLY  . Refer to INSTALLATION - Step 3
  20. INSTALL FRONT STABILIZER BAR  . Refer to INSTALLATION - Step 4
  21. REMOVE ENGINE HANGERS  . Refer to INSTALLATION - Step 18
  22. INSTALL MANIFOLD STAY  . Refer to INSTALLATION - Step 19
  23. INSTALL STARTER ASSEMBLY  . Refer to INSTALLATION - Step 1
  24. INSTALL ENGINE WIRE (for LHD)  . Refer to INSTALLATION - Step 21
  25. INSTALL INTAKE AIR SURGE TANK ASSEMBLY  . Refer to INSTALLATION - Step 22
  26. INSTALL VENTILATION HOSE  . Refer to INSTALLATION - Step 23
  27. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH  . Refer to INSTALLATION - Step 1
  28. INSTALL COMPRESSOR AND MAGNETIC CLUTCH  . Refer to INSTALLATION - Step 25
  29. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE  . Refer to INSTALLATION - Step 26
  30. CONNECT SUCTION HOSE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  31. CONNECT DISCHARGE HOSE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  32. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY  . Refer to INSTALLATION - Step 16
  33. INSTALL FRONT AXLE ASSEMBLY LH  . Refer to INSTALLATION - Step 3
  34. INSTALL FRONT AXLE ASSEMBLY RH  . Refer to INSTALLATION - Step 31
  35. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM LH  . Refer to INSTALLATION - Step 4
  36. INSTALL NO. 1 FRONT SUSPENSION LOWER ARM RH  . Refer to INSTALLATION - Step 33
  37. CONNECT TIE ROD ASSEMBLY LH  . Refer to INSTALLATION - Step 1
  38. CONNECT TIE ROD ASSEMBLY RH  . Refer to INSTALLATION - Step 2
  39. INSTALL FRONT SPEED SENSOR LH  . Refer to INSTALLATION - Step 21
  40. INSTALL FRONT SPEED SENSOR RH  . Refer to INSTALLATION - Step 37
  41. INSTALL FRONT AXLE HUB NUT LH  . Refer to INSTALLATION - Step 9
  42. INSTALL FRONT AXLE HUB NUT RH  . Refer to INSTALLATION - Step 39
  43. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  . Refer to INSTALLATION - Step 7
  44. INSTALL FRONT STABILIZER LINK ASSEMBLY RH  . Refer to INSTALLATION - Step 41
  45. INSTALL FRONT EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 2
  46. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  47. INSTALL CENTER EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 5
  48. INSTALL TAIL EXHAUST PIPE ASSEMBLY  . Refer to INSTALLATION - Step 7
  49. CONNECT ENGINE WIRE  . Refer to INSTALLATION - Step 48
  50. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY  . Refer to INSTALLATION - Step 49
  51. CONNECT FUEL TUBE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 50
  52. CONNECT OIL COOLER OUTLET HOSE  . Refer to INSTALLATION - Step 51
  53. CONNECT OIL COOLER INLET HOSE  . Refer to INSTALLATION - Step 52
  54. CONNECT HEATER WATER HOSE INLET B  . Refer to INSTALLATION - Step 53
  55. CONNECT HEATER WATER HOSE OUTLET B  . Refer to INSTALLATION - Step 54
  56. INSTALL NO. 1 RADIATOR HOSE  . Refer to INSTALLATION - Step 55
  57. INSTALL NO. 2 RADIATOR HOSE  . Refer to INSTALLATION - Step 56
  58. CONNECT UNION TO CHECK VALVE HOSE  . Refer to INSTALLATION - Step 57
  59. CONNECT NO. 1 FUEL VAPOR FEED HOSE  . Refer to INSTALLATION - Step 58
  60. INSTALL ENGINE MOVING CONTROL ROD  . Refer to INSTALLATION - Step 59
  61. INSTALL NO. 2 ENGINE MOUNTING STAY RH  . Refer to INSTALLATION - Step 60
  62. INSTALL RESERVOIR BRACKET (for LHD)  . Refer to INSTALLATION - Step 61
  63. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (for LHD)  . Refer to INSTALLATION - Step 62
  64. INSTALL AIR CLEANER BRACKET  . Refer to INSTALLATION - Step 63
  65. INSTALL BATTERY  . Refer to INSTALLATION - Step 64
  66. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    WARNING:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

  67. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  . Refer to INSTALLATION - Step 4
  68. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY  . Refer to INSTALLATION - Step 66
  69. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  . Refer to INSTALLATION - Step 5
  70. INSTALL NO. 1 AIR CLEANER INLET  . Refer to INSTALLATION - Step 6
  71. INSTALL NO. 2 AIR CLEANER INLET  . Refer to INSTALLATION - Step 7
  72. CONNECT VACUUM HOSES  . Refer to INSTALLATION - Step 70
  73. INSTALL V-RIBBED BELT  . Refer to INSTALLATION - Step 1
  74. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)  . Refer to INSTALLATION - Step 72
  75. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  . Refer to INSTALLATION - Step 2
  76. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 3
  77. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  . Refer to INSTALLATION - Step 5
  78. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  . Refer to INSTALLATION - Step 6
  79. INSTALL FRONT WHEELS  . Refer to INSTALLATION - Step 77
  80. ADD ENGINE OIL  . Refer to REPLACEMENT - Step 4
  81. ADD ENGINE COOLANT  . Refer to REPLACEMENT - Step 5
  82. ADD AUTOMATIC TRANSAXLE FLUID 
  83. CHECK AUTOMATIC TRANSAXLE FLUID  See step  1
  84. INSPECT FOR FUEL LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  85. INSPECT FOR ENGINE OIL LEAK  . Refer to REPLACEMENT - Step 5
  86. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION - Step 1
  87. INSPECT FOR EXHAUST GAS LEAK  . Refer to INSTALLATION - Step 8
  88. INSPECT SHIFT LEVER POSITION  See step  1
  89. ADJUST SHIFT LEVER POSITION  See step  1
  90. CHECK AND ADJUST FRONT WHEEL ALIGNMENT  . Refer to INSTALLATION - Step 87
  91. CHECK IGNITION TIMING  . Refer to ON-VEHICLE INSPECTION - Step 7
  92. CHECK ENGINE IDLE SPEED  . Refer to ON-VEHICLE INSPECTION - Step 8
  93. CHECK CO/HC  . Refer to ON-VEHICLE INSPECTION - Step 10
  94. CHECK FUNCTION OF THROTTLE BODY ASSEMBLY  . Refer to ON-VEHICLE INSPECTION - Step 1
  95. INSTALL FRONT FENDER APRON SEAL LH  . Refer to INSTALLATION - Step 93
  96. INSTALL FRONT FENDER APRON SEAL RH  . Refer to INSTALLATION - Step 92
  97. INSTALL FRONT FENDER LINER LH  . Refer to INSTALLATION - Step 1
  98. INSTALL FRONT FENDER LINER RH  . Refer to INSTALLATION - Step 2
  99. INSTALL FRONT FENDER MOLDING SUB-ASSEMBLY LH  . Refer to INSTALLATION - Step 4
  100. INSTALL FRONT FENDER MOLDING SUB-ASSEMBLY RH  . Refer to INSTALLATION - Step 6
  101. INSTALL FLOOR UNDER COVER LH 
  102. INSTALL NO. 2 ENGINE UNDER COVER  . Refer to INSTALLATION - Step 99
  103. INSTALL NO. 1 ENGINE UNDER COVER  . Refer to INSTALLATION - Step 100
  104. INSTALL ENGINE UNDER COVER ASSEMBLY  . Refer to INSTALLATION - Step 101
  105. INSTALL V-BANK COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 102
  106. CHECK ABS SPEED SENSOR SIGNAL  . Refer to INSTALLATION - Step 103
  107. RESET MEMORY  . Refer to INSTALLATION - Step 104
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