LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2011 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Brakes >> Anti-Lock Brakes >> Electronically Controlled Brake System (Diagnostic Codes & Symptom Tests) (Hybrid) >> Electronically Controlled Brake System >> DTC C1341/62: Front Hydraulic System RH Malfunction; DTC C1342/63: Front Hydraulic System LH Malfunction; DTC C1343/64: Rear Hydraulic System RH Malfunction; DTC C1344/65: Rear Hydraulic System LH Malfunction >> Procedure

DTC C1341/62: Front Hydraulic System RH Malfunction; DTC C1342/63: Front Hydraulic System LH Malfunction; DTC C1343/64: Rear Hydraulic System RH Malfunction; DTC C1344/65: Rear Hydraulic System LH Malfunction: Procedure

  1. CHECK FOR FLUID LEAK 
    1. Check that there is no fluid leakage in the brake line between the brake actuator and the wheel cylinder which is indicated by DTCs.
    2. Check that the brake is not dragging.

      OK

      There is no fluid leakage or dragging.

    NG → REPAIR OR REPLACE APPLICABLE PART 

    OK: Go to next step 

  2. PERFORM AIR BLEEDING 
    1. Bleed the air from the front and rear brake systems, refer to BLEEDING .

    NEXT: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - BODY GROUND) 
    1. Make sure that there is no looseness at the locking part and the connecting part of the connectors.
      Fig 1: Identifying Skid Control ECU Connector Terminals
      GTY305228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the A45 and A46 skid control ECU connectors and the brake actuator connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester connection Condition Specified condition
      A46-8 (E) - Body ground Always 10 kΩ or higher
      A46-9 (VCM) - Body ground Always 10 kΩ or higher
      A46-10 (SG1) - Body ground Always 10 kΩ or higher
      A46-12 (SG3) - Body ground Always 10 kΩ or higher
      A46-18 (PRL) - Body ground Always 10 kΩ or higher
      A46-21 (PAC1) - Body ground Always 10 kΩ or higher
      A46-30 (PMC1) - Body ground Always 10 kΩ or higher
      A46-31 (PCK1) - Body ground Always 10 kΩ or higher
      A46-32 (PFR) - Body ground Always 10 kΩ or higher
      A45-10 (SG2) - Body ground Always 10 kΩ or higher
      A45-15 (E2) - Body ground Always 10 kΩ or higher
      A45-16 (VCM2) - Body ground Always 10 kΩ or higher
      A45-23 (PFL) - Body ground Always 10 kΩ or higher
      A45-24 (PRR) - Body ground Always 10 kΩ or higher
      A45-28 (PMC2) - Body ground Always 10 kΩ or higher
      A45-29 (PCK2) - Body ground Always 10 kΩ or higher
      TEXT IN ILLUSTRATION

      *1 Front view of wire harness connector
      (to Skid Control ECU)

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. READ VALUE USING TECHSTREAM (WHEEL CYLINDER PRESSURE SENSOR) 
    1. Reconnect the skid control ECU connectors and the brake actuator connector.
    2. Connect a pedal effort gauge, refer to ON-VEHICLE INSPECTION .
    3. Connect the Techstream to the DLC3.
    4. Turn the ignition switch to ON.
    5. Select the Data List on the Techstream, refer to DATA LIST / ACTIVE TEST .
      ABS/VSC/TRAC

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      FR W/C Sensor FR wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released:
      0.3 to 0.7 V
      Reading increases when brake pedal is depressed
      FL W/C Sensor FL wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released:
      0.3 to 0.7 V
      Reading increases when brake pedal is depressed
      RR W/C Sensor RR wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released:
      0.3 to 0.7 V
      Reading increases when brake pedal is depressed
      RL W/C Sensor RL wheel cylinder pressure sensor / Min.: 0.00 V, Max.: 5.00 V When brake pedal is released:
      0.3 to 0.7 V
      Reading increases when brake pedal is depressed
    6. Check the output value of the wheel cylinder pressure sensor at each hydraulic pressure level during electronically controlled brake system control.

      Standard Voltage

      for Front Wheel Cylinder Pressure Sensor 

      for Rear Wheel Cylinder Pressure Sensor 

      Hydraulic Pressure
      MPa (kgf/cm2 , psi)
      FR W/C Sensor
      (Data List Display)
      FL W/C Sensor
      (Data List Display)
      2.4 (24.5, 348) 0.80 to 1.20 V 0.80 to 1.20 V
      5.4 (54.1, 783) 1.40 to 1.80 V 1.40 to 1.80 V
      6.5 (66.3, 943) 1.60 to 2.00 V 1.60 to 2.00 V
      7.1 (72.4, 1030) 1.75 to 2.15 V 1.75 to 2.15 V
      Hydraulic Pressure
      MPa (kgf/cm2 , psi)
      RR W/C Sensor
      (Data List Display)
      RL W/C Sensor
      (Data List Display)
      2.4 (24.5, 348) 0.80 to 1.20 V 0.80 to 1.20 V
      5.0 (51.0, 725) 1.30 to 1.70 V 1.30 to 1.70 V

    NG → See step   8 

    OK: Go to next step 

  5. CHECK BRAKE DISC 
    1. Turn the ignition switch off.
    2. Disconnect the brake pedal stroke sensor connector.
    3. Perform a road test according to the Freeze Frame Data or customer problem analysis. Check for brake pedal vibration in order to confirm if there is brake line pressure fluctuation due to uneven wear of the disc.

      OK

      The brake pedal does not vibrate during braking.

      HINT: 

      • The brake pedal does not kick back due to wheel cylinder piston vibration during electronically controlled brake system control.
      • If the brake pedal stroke sensor connector is disconnected, the fail-safe function will prohibit electronically controlled brake system control.
      • The Active Test does not prohibit electronically controlled brake system control when the vehicle is driving, so disconnect the stroke sensor connector before continuing with the inspection.
      • Disc wear can be checked by measuring the disc thickness, refer to INSPECTION for front, or, refer to INSPECTION for rear).

    NG → REPLACE BRAKE DISC 

    OK: Go to next step 

  6. RECONFIRM DTC 
    1. Reconnect the brake pedal stroke sensor connector.
    2. Clear the DTCs, refer to DTC CHECK / CLEAR .
    3. Perform a road test under the same malfunction conditions recreated based on the Freeze Frame Data or customer problem analysis.
    4. Check if the same DTC is recorded, refer to DTC CHECK / CLEAR .

      Result

      Result Proceed to
      DTCs (C1341/62, C1342/63, C1343/64 and C1344/65) are not output A
      DTCs (C1341/62, C1342/63, C1343/64 and/or C1344/65) are output B

    B → See step   8 

    A → See step   7 

  7. CHECK FOR INTERMITTENT PROBLEMS. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING 
  8. REPLACE BRAKE ACTUATOR ASSEMBLY. Refer to  REMOVAL