DTC P0A1B-168: Drive Motor "A" Control Module; DTC P0A1B-795: Drive Motor "A" Control Module; DTC P0A1B-796: Drive Motor "A" Control Module: Procedure
- CHECK DTC OUTPUT (HV)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
Result
DTC No. Relevant Diagnosis P0A3F-243, P0A40-500, P0A41-245 Motor resolver circuit HINT:
- Turning the power switch on (IG) with the service plug grip and inverter cover removed causes interlock switch system DTC P0A0D-350 to be output.
- P0A1B-168, P0A1B-795 or P0A1B-796 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output.
YES → GO TO DIAGNOSTIC TROUBLE CODE CHART DTC CHART
NO: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR) See step 4
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER) WARNING:
Be sure to wear insulated gloves.
- Turn the power switch off and remove the service plug grip. Refer to PRECAUTION
.NOTE:
After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.
- Disconnect the C58 inverter with converter assembly connector.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.NOTE:
Turning the power switch on (IG) with the low voltage connector of the inverter with converter assembly disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
Standard voltage
Tester Connection Specified Condition MRF (C58-13) - Body ground Below 1 V MRFG (C58-12) - Body ground Below 1 V MSN (C58-11) - Body ground Below 1 V MSNG (C58-7) - Body ground Below 1 V MCS (C58-8) - Body ground Below 1 V MCSG (C58-9) - Body ground Below 1 V
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- Turn the power switch off and remove the service plug grip. Refer to PRECAUTION
.
- CHECK MOTOR RESOLVER
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Specified Condition MRF (C58-13) - MRFG (C58-12) 4.2 to 12.5 Ω MSN (C58-11) - MSNG (C58-7) 9.8 to 20.1 Ω MCS (C58-8) - MCSG (C58-9) 9.8 to 20.1 Ω - Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for short)
Tester Connection Specified Condition MRF (C58-13) or MRFG (C58-12) - Body ground 10 kΩ or more MSN (C58-11) or MSNG (C58-7) - Body ground 10 kΩ or more MCS (C58-8) or MCSG (C58-9) - Body ground 10 kΩ or more MRF (C58-13) - MSN (C58-11) 10 kΩ or more MRF (C58-13) - MCSG (C58-9) 10 kΩ or more MRF (C58-13) - MCS (C58-8) 10 kΩ or more MRF (C58-13) - MSNG (C58-7) 10 kΩ or more MRFG (C58-12) - MSN (C58-11) 10 kΩ or more MRFG (C58-12) - MCSG (C58-9) 10 kΩ or more MRFG (C58-12) - MCS (C58-8) 10 kΩ or more MRFG (C58-12) - MSNG (C58-7) 10 kΩ or more MSN (C58-11) - MCS (C58-8) 10 kΩ or more MSN (C58-11) - MCSG (C58-9) 10 kΩ or more MSNG (C58-7) - MCS (C58-8) 10 kΩ or more MSNG (C58-7) - MCSG (C58-9) 10 kΩ or more
OK → See step 7
NG: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR)
- Check the connection of the motor resolver connector.
OK
The connector is connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- Check the connection of the motor resolver connector.
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER)
- Disconnect the C60 motor resolver connector.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Specified Condition MRF (C58-13) - MRF (C60-1) Below 1 Ω MRFG (C58-12) - MRFG (C60-4) Below 1 Ω MSN (C58-11) - MSN (C60-2) Below 1 Ω MSNG (C58-7) - MSNG (C60-5) Below 1 Ω MCS (C58-8) - MCS (C60-3) Below 1 Ω MCSG (C58-9) - MCSG (C60-6) Below 1 Ω Standard resistance (Check for short)
Tester Connection Specified Condition MRF (C58-13) or MRF (C60-1) - Body ground 10 kΩ or more MRFG (C58-12) or MRFG (C60-4) - Body ground 10 kΩ or more MSN (C58-11) or MSN (C60-2) - Body ground 10 kΩ or more MSNG (C58-7) or MSNG (C60-5) - Body ground 10 kΩ or more MCS (C58-8) or MCS (C60-3) - Body ground 10 kΩ or more MCSG (C58-9) or MCSG (C60-6) - Body ground 10 kΩ or more MRF (C58-13) - MRFG (C58-12) 10 kΩ or more MSN (C58-11) - MSNG (C58-7) 10 kΩ or more MCS (C58-8) - MCSG (C58-9) 10 kΩ or more MRF (C58-13) - MSN (C58-11) 10 kΩ or more MRF (C58-13) - MCSG (C58-9) 10 kΩ or more MRF (C58-13) - MCS (C58-8) 10 kΩ or more MRF (C58-13) - MSNG (C58-7) 10 kΩ or more MRFG (C58-12) - MSN (C58-11) 10 kΩ or more MRFG (C58-12) - MCSG (C58-9) 10 kΩ or more MRFG (C58-12) - MCS (C58-8) 10 kΩ or more MRFG (C58-12) - MSNG (C58-7) 10 kΩ or more MSN (C58-11) - MCS (C58-8) 10 kΩ or more MSN (C58-11) - MCSG (C58-9) 10 kΩ or more MSNG (C58-7) - MCS (C58-8) 10 kΩ or more MSNG (C58-7) - MCSG (C58-9) 10 kΩ or more HINT:
The motor resolver is not available separately. If it requires replacement, replace the hybrid vehicle transaxle assembly.
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 12
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER) See step 3
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK GENERATOR RESOLVER See step 4
NG → See step 11
OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR) See step 5
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER) See step 6
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 12
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to REMOVAL
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to REMOVAL