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Front Fog Light Circuit: Procedure

  1. PERFORM ACTIVE TEST USING TECHSTREAM 
    1. Connect Techstream to the DLC3.
    2. Turn the ignition switch on (IG).
    3. Turn Techstream on.
    4. Select the following menu items: Body Electrical / Main Body / Active Test.
    5. Check that the relay operates.
      MAIN BODY:

      Tester Display Test Part Control Range Diagnostic Note
      Front Fog Light Relay Front fog light relay ON/OFF -

      OK

      Front fog light relay operates. (Front fog lights come on.)

    OK → PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE  PROBLEM SYMPTOMS TABLE 

    NG: Go to next step 

  2. INSPECT FUSE (FR FOG) 
    1. Remove the FR FOG fuse from the instrument panel J/B assembly.
    2. Measure the resistance of the fuse.

      Standard resistance

      Below 1 Ω

    NG → REPLACE FUSE 

    OK: Go to next step 

  3. INSPECT FOG LIGHT RELAY 
    1. Remove the front fog light relay from the instrument panel J/B assembly.
      Fig 1: Identifying Fog Light Relay Connector Terminals
      GTY120671Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Specified Condition
      3 - 5 10 kΩ or higher
      Below 1 Ω (When battery voltage is applied to terminals 1 and 2)

    NG → REPLACE FOG LIGHT RELAY 

    OK: Go to next step 

  4. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 2: Identifying Instrument Panel Assembly
      GTY177488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage

      Tester Connection Condition Specified Condition
      IC-1 - Body ground Light control switch in HEAD, front fog light switch OFF → ON Below 1 V → 10 to 14 V
      ID-5 - Body ground Light control switch in HEAD, front fog light switch OFF → ON Below 1 V → 10 to 14 V

    OK → REPAIR OR REPLACE HARNESS OR CONNECTOR (INSTRUMENT PANEL J/B ASSEMBLY - BODY GROUND) 

    NG: Go to next step 

  5. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 3: Identifying Instrument Panel J/B Assembly Connector Terminal
      GTY206510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage

      Tester Connection Condition Specified Condition
      IL-3 - Body ground Light control switch OFF → TAIL Below 1 V → 10 to 14 V

    NG → REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 

    OK: Go to next step 

  6. CHECK HARNESS AND CONNECTOR (BETWEEN CONNECTOR IL-3 AND CONNECTOR IL-4) 
    1. Measure the voltage according to the value(s) in the table below.
      Fig 4: Identifying Instrument Panel J/B Assembly Connector Terminal
      GTY206510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage

      Tester Connection Condition Specified Condition
      IL-4 - Body ground Light control switch OFF → TAIL Below 1 V → 10 to 14 V

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  7. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 
    1. Disconnect the II instrument panel J/B assembly connector.
      Fig 5: Identifying II Instrument Panel J/B Assembly Connector Terminal
      GTY167879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage

      Tester Connection Condition Specified Condition
      II-8 - Body ground Light control switch OFF → TAIL Below 1 V → 10 to 14 V

    NG → REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 

    OK: Go to next step 

  8. CHECK HARNESS AND CONNECTOR (BODY ECU - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 
    1. Disconnect the E7 main body ECU connector.
      Fig 6: Checking Harness And Connector (Body ECU -- Instrument Panel Junction Block Assembly)
      GTY206484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance

      Tester Connection Condition Specified Condition
      E7-4 - II-8 Always Below 1 Ω

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY